Checkweighers for Automated Packaging Lines
Price:
Negotiation
MOQ:
1 set
Delivery Time:
10-30days
Product Description
Checkweighers for Automated Packaging Lines
| Attribute | Value |
|---|---|
| Capacity Range | 1g-10kg |
| Accuracy | ±0.1g-±1g |
| Weighing Speed | 200-800 ppm |
| Belt Width | 200-600mm |
| Operating Temperature | 0-50°C |
| Voltage | 200-480V AC |
| Power Consumption | 0.8-1.5kW |
System Integration & Functionality
Modern checkweighers serve as critical quality control stations in automated packaging lines, performing high-speed, in-motion weight verification with precision. These systems integrate seamlessly with:
- Filling machines (auger, volumetric, net weight)
- Labeling systems
- Case/tray packers
- Robotic palletizers
Key integration features include:
- PLC communication via PROFINET/Ethernet IP
- Mechanical synchronization with line encoders
- Reject coordination with downstream equipment
Mechanical Configuration
Belt Systems
- Widths: 200-600mm (adjustable)
- Materials: FDA-approved PU, metal-detectable options
- Speeds: 0.2-2.5 m/s (synchronized with line)
Frame Designs
- Compact models (1500mm length) for tight spaces
- Extended tunnels (3000mm) for unstable products
- IP65/IP69K washdown versions
Data Integration Capabilities
- Barcode/RFID Synchronization:
- GS1-128 compliance
- Serialization for track/trace
- Cloud Reporting:
- OEE calculations
- Weight trend analytics
- Automated QC reports
Packaging-Specific Solutions
Food Packaging Applications
- Flexible Packaging:
- Vibration damping for light pouches
- Anti-static belts for chips/snacks
- Rigid Containers:
- Impact-resistant weighing platforms
- Lid detection sensors
Pharma & Medical Devices
- Blister Pack Verification:
- 0.01g sensitivity
- Missing pill detection
- Sterile Environments:
- Cleanroom-compatible
- VHP-resistant materials
Future Developments
- Vision-Weight Fusion: Combined inspection in one unit
- Edge AI Processing: Instant weight anomaly detection
- Self-Learning Systems: Automatic tolerance adjustment
Specifications
| Parameter | Specifications |
|---|---|
| Speed Capacity | 200-800 ppm |
| Accuracy | ±0.1-1g |
| Minimum Product Length | 20mm |
| Max. Package Weight | 5kg |
| Weighing Speed | 200-800 ppm |
| Belt Width | 200-600mm |
| Belt Speed | 0.5-2.5 m/s |
| Product Length | 20-300mm |
| Reject Accuracy | ±5ms |
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
SMARTWEIGH INSTRUMENT CO.,LTD
Location
No 89 Zhujiang Road, Xinbei district, Changzhou City, Jiangsu, China.
Contact Person
Shirley