Automated Checkweighing for Lean Manufacturing
Price:
Negotiation
MOQ:
1 set
Delivery Time:
10-30days
Product Description
Automated Checkweighing for Lean Manufacturing
Automated checkweighing systems are essential tools for implementing lean manufacturing principles, eliminating waste while ensuring product quality.
Key Benefits
- 100% weight verification without slowing production
- Real-time process control to minimize overfill (reducing giveaway)
- Automated data collection for continuous improvement
- Immediate defect detection supporting Jidoka (autonomation) principles
Waste-Reducing Features
- Giveaway Control - Dynamic weight target adjustment with statistical process control (SPC) limits
- Material Savings - 0.5-1.5% reduction in overfill with automated feedback to filling machines
Continuous Improvement Tools
- PDCA Cycles - Plan, Do, Check, Act methodology for weight variation analysis and improvement
- Six Sigma Integration - Cp/Cpk monitoring and DMAIC methodology for chronic weight variation
System Advantages
Eliminating measurement waste through precision weighing
Supporting jidoka with instant defect detection
Enabling data-driven kaizen with real-time analytics
Reducing costs through optimized material usage
Technical Specifications
| Parameter | Standard Model |
|---|---|
| Weighing Speed | 300 items/min |
| Changeover Time | <3 minutes |
| Accuracy | ±0.15% of reading |
| Energy Consumption | 0.5 kWh/1000 cycles |
| Stabilization Time | ≤0.3 seconds |
| Dynamic Giveaway Control | ±0.1g precision |
| Quick-Change Tooling | <30 sec |
| Andon Integration | <2 sec response |
| Energy Recovery | Regenerative braking system |
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
SMARTWEIGH INSTRUMENT CO.,LTD
Location
No 89 Zhujiang Road, Xinbei district, Changzhou City, Jiangsu, China.
Contact Person
Shirley