| Core Description |
A professional-grade misting pump system where the sprayer assembly is permanently fastened to the bottle neck using a crimping machine. It provides a superior, leak-proof seal essential for volatile formulas like perfumes. |
| Key Dimension |
Bore Size (Neck Finish): 13mm, 15mm, 20mm. This is the outer diameter of the bottle neck. The sprayer's ferrule (crimp-on collar) is specifically sized to match this diameter during the crimping process. |
| Mounting Mechanism |
Crimping: The aluminum ferrule is placed over the bottle neck and sprayer insert, then a crimping machine applies radial pressure to deform the metal, creating a tight, permanent, and tamper-evident seal. Requires specialized filling/crimping equipment. |
| Primary Materials |
• Ferrule & Actuator Housing: Aluminum, often anodized for color (gold, silver, chrome, etc.).
• Internal Components: Stainless steel spring, glass or specialty plastic ball, PP or PE housing, PTFE or PE gasket.
• Dip Tube: Typically LDPE or PP. |
| Working Principle |
Pressing the actuator creates pressure to lift the sealing ball, forcing liquid up the dip tube and through a precision vortex chamber to generate a consistent fine mist. |
| Key Features |
• Permanent & Secure Seal: Ideal for high-alcohol, high-evaporation products; prevents leakage during transport and use.
• Tamper-Evident: Once crimped, the assembly cannot be removed without visible damage.
• Premium Finish: Anodized aluminum gives a high-quality, luxury appearance.
• Fine Mist Performance: Produces a consistent, dry, and even spray pattern.
• Excellent Evaporation Barrier: Superior to many screw-on designs for preserving fragrance integrity. |
| Typical Applications |
• Luxury & Designer Perfumes (the industry standard for full-size bottles)
• High-Value Essential Oil Mists
• Premium Alcohol-based Products (e.g., room sprays, disinfectant mists in luxury packaging)
• Professional Samples & Vials for fragrance houses |
| Product Variations |
• Ferrule Finish: Anodized colors, polished, brushed, matte.
• Actuator Style: Standard mist, directional, custom molding.
• Spray Rate: Typically 0.10ml, 0.15ml, or 0.20ml per actuation.
• Dip Tube Length & Diameter: Customizable. |
| Procurement & Filling Considerations |
• MOQ: High, often 50,000 - 100,000 units minimum for custom colors/specifications.
• Lead Time: Long lead times (60-90 days) due to anodizing and tooling.
• Critical Requirement: Must be applied with a crimping machine. Brands must ensure their contract filler has the correct crimping heads for the specific ferrule size.
• Compatibility Testing: Essential for the specific fragrance formula to ensure chemical compatibility with all internal wetted parts.
• Bottle Specification: Bottle neck dimensions (outer diameter, height, tolerance) must be precise to guarantee a proper crimp seal. |
| Standard Packaging |
Components are often packaged in bulk (e.g., 1000 pieces/bag) or arranged in plastic trays to protect the actuators and ferrules from damage. |