PCD Milling Cutter with U-Groove Design for Aluminum & Copper - 0.02-25mm Diameter, 50-100x Longer Life
Price:
negotiable
MOQ:
1 Piece/Pieces
Delivery Time:
3-8work days
Brand:
diamond cnc milling
Product Description
PCD Milling Cutter Overview
Synthetic polycrystalline diamond (PCD) is a polycrystalline material formed by the polymerization of diamond powder and solvent under high temperature and pressure. With hardness of approximately HV6000, these cutters offer exceptional wear resistance and lifespan 50-100 times longer than conventional tools, while enabling cutting speeds 5-20 times faster and achieving surface roughness up to Ra0.05 μm.
Key Applications
PCD cutters utilize polycrystalline diamond polishing with low friction coefficient and minimal affinity for non-ferrous metals, preventing material adhesion. Ideal for precision machining of:
- Watch components and mobile device parts
- Digital product artifacts and aluminum specular products
Technical Specifications
Size Range
- Diameter: 0.02mm - 25mm
- Length: 38mm - 150mm
- Flutes: 1-6 options available
- HRC: 45/55/60/65 hardness ratings
U-Groove Design Features
- Non-uniform U-groove for larger chip removal space
- Suitable for large feed cavity processing
- End edge insert milling capability
- Front surface polishing for higher workpiece smoothness
- Sharp angle protection enhances rigidity and seismic resistance
Cutting Parameters
| Workpiece Material | Cutting Speed (m/min) | Depth of Cut (mm) | Feed Rate (mm/rev) |
|---|---|---|---|
| Aluminum (5-8% Si) | 350-1600 | 0.05-2.50 | 0.10-0.40 |
| Aluminum (8-12% Si) | 350-1300 | 0.05-2.50 | 0.10-0.40 |
| Aluminum (14-18% Si) | 160-800 | 0.05-2.50 | 0.05-0.25 |
| Copper | 350-1000 | 0.15-2.50 | 0.05-0.20 |
| Carbon Steel | 160-700 | 0.15-2.50 | 0.15-0.40 |
| Wood | 1000-2500 | 0.2-5.0 | 0.10-0.50 |
Customization & Services
OEM Capabilities
- Special cutters customized to your specifications
- Coating options: AlTiN, TiAlN, TiSiN, TiN, DLC, NANO
- Mixed sizes and types in single batches
- Brand labeling available for distributors
Ordering Information
- MOQ: 5 pieces per order
- Mixed coatings accepted in same model
- Custom packaging designs accommodated
Quality Assurance
Our manufacturing process utilizes ultra-fine granule high-quality bar materials processed on imported five-axis tool grinders with strict inspection standards to ensure dimensional consistency and minimal pulsation.
Frequently Asked Questions
Are you a manufacturer?
Yes, we manufacture our "JOEBEN" brand tools to guarantee quality. With over 10 years of experience, we also trade related tools and help customers select the most suitable options.
What is your delivery time?
Most models are ex-stock. Out-of-stock items typically require 3-5 days or 7-10 days for production.
Can you produce non-standard tools?
Yes, we can produce non-standard tools according to your drawings and also design tools based on your specific usage requirements.
Manufacturing Advantages
- 10 years of carbide roll and cutting tool manufacturing experience
- Complete production from raw material to finished tool
- World-class production equipment and experienced technical team
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
ShenZhen Joeben Diamond Cutting Tools Co,.Ltd
Location
No.7, dayang 2nd road, yulu village, yutang street, guangming new district, shenzhen
Contact Person
huang