PCD Polycrystalline Diamond Milling Cutters for Non-Ferrous Metals with 50-100x Wear Resistance and Ra0.05μm Surface Finish
Price:
$65-80per
MOQ:
1 Piece/Pieces
Delivery Time:
3-8work days
Brand:
Joeben
Product Description
PCD Polycrystalline Diamond Milling Cutters
Double-edged PCD milling cutters designed for precision machining of various non-ferrous metals with exceptional tool life and surface finish quality.
Product Features
- Long tool life with 50-100 times higher wear resistance than conventional tools
- High machining efficiency with cutting speeds increased 5-20 times
- Superior surface finish achieving Ra0.05 μm roughness
- Ideal for mobile phones, laptops, audio, DVD panels and highlight chamfering
- High precision manufacturing with complete specifications
- Custom non-standard cutting tools available
Material Specifications
Manufactured using South African natural diamond raw materials and super-hard materials from GE (USA) and DEBEERS (UK).
Product Series
- Natural Diamond (MCD) Series - Hardness HV9000-10000
- Polycrystalline Diamond (PCD) Series - Hardness HV6000
- Cubic Boron Nitride (PCBN) Ultra-Hard Series
PCD Recommended Cutting Conditions
| Work Piece | Cutting Speed (m/min) | Depth of Cut (mm) | Feed Rate (mm/rev) |
|---|---|---|---|
| Aluminum (5-8% Si) | 350-1600 | 0.05-2.50 | 0.10-0.40 |
| Aluminum (8-12% Si) | 350-1300 | 0.05-2.50 | 0.10-0.40 |
| Aluminum (14-18% Si) | 160-800 | 0.05-2.50 | 0.05-0.25 |
| Copper | 350-1000 | 0.15-2.50 | 0.05-0.20 |
| Sintered Carbide | 15-25 | 0.05-0.60 | 0.10-0.20 |
| Glass Fiber | 100-800 | 0.15-0.50 | 0.03-0.25 |
| Carbon | 160-700 | 0.15-2.50 | 0.15-0.40 |
| High Aluminum Ceramics | 70-250 | 0.05-1.50 | 0.03-0.15 |
| Wood | 1000-2500 | 0.2-5.0 | 0.10-0.50 |
Material Compatibility
- Carbon Steel
- Aluminium Alloy
- Copper
- Acrylic
- HRC: 45/55/60/65 HRC (After quench, processing hardness up to 150°)
Frequently Asked Questions
Are you a manufacturer?
Yes, we manufacture our "JOEBEN" brand tools to guarantee quality. With over 10 years of experience, we also provide trading services for related tools.
What is your delivery time?
Most models are ex-stock. If out of stock, delivery typically takes 3-5 days or 7-10 days.
Can you produce non-standard tools?
Yes, we can produce non-standard tools according to your drawings and design tools based on your usage requirements.
What are your advantages?
We are a factory producing our own "JOEBEN" brand tools, ensuring quality control with factory pricing and fast delivery.
Our Manufacturing Advantages
- 10 years of experience in carbide roll and cutting tool manufacturing
- Complete production process from raw materials to finished tools
- World-class production equipment and experienced technical team
Operation Guidelines
- Ensure workpiece and machine stability using precision holders
- Adjust speed, feed, and cutting depth according to actual conditions
- For tool overhang length less than 4×D (mill diameter)
- For longer tool overhang, adjust cutting parameters accordingly
Customization Services
All tools can be customized according to customer requirements. We offer OEM/ODM and custom manufacturing services.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
ShenZhen Joeben Diamond Cutting Tools Co,.Ltd
Location
No.7, dayang 2nd road, yulu village, yutang street, guangming new district, shenzhen
Contact Person
huang