DCGW Series Monocrystalline Diamond Cutting Tools - 0.2-20mm Diameter, 10,000-30,000 RPM for Non-Ferrous Metals
Price:
negotiable
MOQ:
1 Piece/Pieces
Delivery Time:
3-8work days
Brand:
Joeben
Product Description
DCGW Series Monocrystalline Diamond Cutting Tools
Product Overview
High-performance monocrystalline diamond (MCD) cutting inserts designed for precision machining of non-ferrous metals and composite materials. ISO-approved DCGW series with cutting edge diameters from 0.2mm to 20mm.
Key Advantages
Advanced Manufacturing
State-of-the-art production lines including laser cutting machines, vacuum welding equipment, and German ZOLLER testing instruments.
High Efficiency
Operating speeds from 5,000-100,000 RPM, increasing daily output by 2-20 times while reducing processing costs.
Precision Engineering
Sharp cutting edges with 5-micron precision, anti-vibration design for enhanced stability during processing.
Technical Specifications
| Parameter | Specification |
|---|---|
| Product Name | CNC Convex Side Milling Tool |
| Application Equipment | CNC Equipment |
| Optional Materials | Natural Diamond, MCD, CVD, PCD |
| Diamond Size | 0.25mm to 8mm |
| Shank Material | Carbide/Stainless Steel |
| Shank Thickness | 6mm |
| Rotational Speed | 10,000-30,000 RPM |
| Feed Velocity | 1,500-5,000 mm/min |
| Machinable Materials | Gold, Silver, Copper, Aluminum, Acrylic, and other Non-Ferrous Metals |
Material Properties
- Material: Tungsten Carbide
- TRS: >3600 N/mm²
- Hardness: HRA 91.8-92.4, HRC 45/55/60/65
- Grain Size: 0.2-0.6μm
- Helix Angle: 30°-45°
- Cutting Edge Diameter: 0.2-0.9mm; 1-20mm
Recommended Cutting Conditions
| Work Piece | Cutting Speed (m/min) | Depth of Cut (mm) | Feed Rate (mm/rev) |
|---|---|---|---|
| Aluminum (5-8% Si) | 350-1600 | 0.05-2.50 | 0.10-0.40 |
| Aluminum (8-12% Si) | 350-1300 | 0.05-2.50 | 0.10-0.40 |
| Aluminum (14-18% Si) | 160-800 | 0.05-2.50 | 0.05-0.25 |
| Copper | 350-1000 | 0.15-2.50 | 0.05-0.20 |
| Sintered Carbide | 15-25 | 0.05-0.60 | 0.10-0.20 |
| Glass Fiber | 100-800 | 0.15-0.50 | 0.03-0.25 |
| Carbon | 160-700 | 0.15-2.50 | 0.15-0.40 |
| High Aluminum Ceramics | 70-250 | 0.05-1.50 | 0.03-0.15 |
| Wood | 1000-2500 | 0.2-5.0 | 0.10-0.50 |
Manufacturing Capabilities
- 10+ years experience in carbide roll and cutting tool manufacturing
- Complete production from raw material to finished tool
- World-class production equipment and experienced technical team
- Custom non-standard tools available per customer specifications
- "JOEBEN" brand tools with guaranteed quality control
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
ShenZhen Joeben Diamond Cutting Tools Co,.Ltd
Location
No.7, dayang 2nd road, yulu village, yutang street, guangming new district, shenzhen
Contact Person
huang