Small Square Series HVIL Connector 800V 46A Waterproof Plug For New Energy Vehicles
Small Square Series HVIL Connector 800V 46A Waterproof Plug For New Energy Vehicles
Product Definition
This Small Square Series HVIL Connector is designed specifically for power distribution and auxiliary systems in New Energy Vehicles (NEVs). It ensures a secure electrical connection with an integrated safety interlock mechanism to prevent accidental disconnection under load, providing reliable power transmission in harsh automotive environments.
Small Square HIVL Connector Parameters
| Item | Specification |
| Service Life | ≥500 Mating Cycles |
| Insertion/Extraction Force | < 100N |
| Rated Voltage | 800V DC |
| Rated Current | Max 46A (at Ambient Temp 70°C) |
| Insulation Resistance | > 200Mꭥ |
| Withstand Voltage | 3000V AC |
| Protection Level (Ingress) | IP67 (Waterproof/Dustproof) |
| Touch Proof | IP2XB |
| Operating Temperature | -40°C to +125°C |
Key Features
- HVIL Safety Assurance: Features a built-in high-voltage interlock system to ensure circuit safety during maintenance or accidental unplugging.
- Superior Thermal Performance: Capable of handling up to 46A even at elevated ambient temperatures (70°C), ideal for engine compartments.
- Exceptional Durability: Rated for over 500 mating cycles with a rugged IP67-rated enclosure that resists water, dust, and vibration.
- Compact Design: Optimized for "small square" (low cross-section) wiring, saving space in tight automotive layouts.
- Wide Temperature Resilience: Operates reliably in extreme environments from Arctic cold (-40°C) to intense heat (+125°C).
Application Scenarios
Specifically engineered for auxiliary systems in New Energy Vehicles (EV/PHEV), including:
- AC Slow Charging Input: Connecting the vehicle inlet to the On-Board Charger (OBC).
- Air Conditioning Systems: Powering EV compressors.
- Oil Pumps: Powering auxiliary electric pumps.
- Electric Heating (PTC): Reliable power for cabin heating systems.
- Other Auxiliary Equipment: PDU (Power Distribution Unit) branches.
#Tags
HVIL Connector, High Voltage Connector, New Energy Vehicle Parts, Power Distribution Connector, 800V DC Connector
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