8mm HVIL Connector 1500V 200A for EV Battery & PDU | RitianLink
Product Overview
The RL-HVIL-08-200A is an 8mm high-voltage interlock connector designed specifically for electric vehicles and energy storage systems. It meets the IP67 protection rating and supports high-power applications up to 1500V and 200A. Featuring 360-degree EMI shielding, a built-in HVIL safety circuit, and high-quality silver-plated terminals, it ensures safety and durability in harsh environments.
Key Features & Benefits
- Enhanced Safety (HVIL Mechanism): Integrated High-Voltage Interlock loop prevents high-voltage exposure by detecting disconnection before the main power pins are separated.
- Superior Sealing Performance: Features a three-stage waterproofing system (Interfacial O-ring, Rear Cable Gland Seal, and Panel Gasket), ensuring reliable IP67 protection against moisture and contaminants.
- EMI Shielded Design: Robust shielding technology minimizes electromagnetic interference, protecting sensitive vehicle communication systems.
- Compact & Modular: Designed with a 8mm contact size for optimal space efficiency in high-density power packs.
Technical Parameters
| Parameter | Specification |
| Pull-out Force | ≤ 100N |
| Temperature Range | -40°C ~ +140°C |
| Rated Voltage | 1500V DC |
| Rated Current | 25mm² = 125A 35mm² = 150A 50mm² = 200A |
| Mating Cycles | ≥ 50 times |
| Protection Rating | IP67 / IP6K9K (mated) IPXXB (unmated) |
| Cable Cross-section | 25mm² / 35mm² / 50mm² (shielded) |
| Interface | 8mm |
| Housing Material | High-performance engineering plastic |
| Color | High-Voltage Orange |
Application Fileds
- Electric Vehicles (EV): High-voltage powertrain, motor controller to battery connection.
- Energy Storage Systems (ESS): Battery rack interconnections for industrial/commercial storage.
- Charging Infrastructure: High-power DC fast-charging cabinet modules.
Factory Tour / Quality Control
Frequently Asking Questions (FAQ)
Q1: Does this connector support high-voltage safety interlocks?
A: Yes, it features an integrated HVIL mechanism that provides a diagnostic loop to ensure power is cut off during accidental unmating.
Q2: Is the IP67 rating applicable to the cable entry point?
A: Yes, the design includes a dedicated Rear Cable Gland Seal to ensure moisture-tight integrity at the cable-connector interface.
Q3: Can you provide custom cable assemblies?
A: We offer full custom wire harness integration, including various cable lengths and shielding options to meet your system specifications.
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