Precision Machining Threaded Tungsten Carbide Shaft for High Hardness and Wear Resistance Grinding Wheel Applications
Price:
Negotiable
MOQ:
1 piece
Delivery Time:
15~45 Days
Brand:
Sanxin
Product Description
Precision Machining Threaded Tungsten Carbide Grinding Wheel Shaft
This precision-machined tungsten carbide grinding wheel shaft serves as a specialized cutter holder base body for assembling grinding wheel tooling in machine tool grinder equipment.
Material Properties & Advantages
Tungsten carbide, as a superhard metal material, offers exceptional physical stability with high hardness, superior strength, excellent wear resistance, high temperature tolerance, vibration resistance, corrosion resistance, and optimal steel properties. These characteristics make it ideal for spindle grinding rods in precision machine tool grinders.
Grinding wheel bars, grinding rods, and cutter bars used in high-precision machine tool mechanical grinders must withstand high-speed operating conditions while maintaining stable performance. Tungsten steel grinding rods precision-machined from carbide material provide the optimal solution for these demanding applications.
Custom Manufacturing Specifications
Our company customizes production according to mechanical grinder grinding wheel rod tooling drawings, processing both tungsten steel internal and external threads to meet precision tolerance requirements for straightness, roundness, and runout.
Dimensions: φ16*φ14*M9*φ8*M2.5*φ1.6*40
Operating conditions include precision grinding of M2.5 internal threads and M9 external threads at rotation speeds up to 100,000 rpm, meeting position tolerance matching requirements of 0.002 for circular runout and 0.003 for concentricity and true roundness.
Technical Specifications
| Parameter | Value |
|---|---|
| Grain size (um) | 1.0 ~ 2.0 |
| Cobalt content (Co%) | 8.0 ~ 10 |
| Density (g/cm³) | 14.41 ~ 14.95 |
| Hardness (HRA) | 89.5 ~ 93 |
| Bending strength (Mpa) | 3200 ~ 4500 |
| Young's modulus (Gpa) | 570 ~ 620 |
| Compressive strength (Mpa) | 4700 |
Manufacturing Excellence
Our company specializes in producing hard alloy insert pins for precision mold customers, particularly for electronic ceramic injection molds where precision requirements are exceptionally high. Product consistency is our primary standard, ensuring each tungsten carbide punching pin maintains perfect uniformity.
We guarantee product consistency with tolerance requirements of +0.002 and surface finish requirements of 0.2, meeting the highest standards for electronic ceramic injection mold applications.
Tungsten Carbide Processing Workflow
- Raw Material Preparation: Selection of high-purity tungsten powder and carbon powder
- Material Mixing: Blending tungsten and carbon powders in specific proportions for uniform mixture
- Pressing and Shaping: High-pressure molding to achieve desired shapes
- Initial Sintering: High-temperature furnace processing to form preliminary structure
- Powder Metallurgy Sintering: Complete reaction of carbon with tungsten to produce tungsten carbide
- Heat Treatment: Crystal structure adjustment to enhance hardness and wear resistance
- Mechanical Processing: Cutting, milling, and grinding to achieve final product shape
- Surface Treatment: Optional coating or polishing to enhance surface properties
- Quality Inspection: Verification against technical standards and customer requirements
- Packaging and Delivery: Final packaging and shipment to customers
Note: Processing techniques may vary based on product type, design requirements, and intended applications.
Similar Products
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Zhuzhou Sanxin Cemented Carbide Manufacturing Co., Ltd
Location
No. 8, Middle School Road, Baiguan Town, Lusong District, Zhuzhou, Hunan, China
Contact Person
Anne Zhang