Energy Saving And High Efficient Tomato Spray Drying Machine Equipment
Price:
$5300-130000
MOQ:
1
Delivery Time:
30-50days
Brand:
Welldone
Product Description
Energy Saving And High Efficient Tomato Spray Drying Machine Equipment
In the global food processing industry, tomato spray drying technology has become a strategic solution for preserving nutritional value while extending shelf life. As consumer demand for high-quality tomato powder grows in sauces, soups, and instant food products, manufacturers face dual challenges: maintaining premium product quality while reducing operational costs and environmental impact. Advanced energy-saving tomato spray drying equipment addresses these needs through innovative engineering that significantly cuts energy consumption while improving powder yield and quality.
Spray Drying Process
- Liquid Preparation & Concentration: Tomato puree undergoes vacuum concentration to increase solid content before drying. This critical step reduces the moisture that must be evaporated during spray drying, directly impacting energy efficiency.
- Atomization: The concentrated tomato feed is pumped to the drying chamber's top and atomized into microscopic droplets using high-precision rotary atomizers or nozzles.
- Instant Drying: Hot, filtered air (typically 150-160°C inlet temperature) instantly contacts the droplets, evaporating moisture within seconds.
- Powder Separation: The resulting tomato powder falls to the chamber bottom while moist exhaust air is carried away through cyclone separators that recover fine powder particles to maximize yield.
Key Features
1. Advanced Drying Chamber Designs
- Radial Multizone Dryer (RMD) Technology: This innovative approach combines high-G and multizone operation to intensify spray drying, offering 30% energy savings compared to standard technologies while reducing equipment footprint by at least one order of magnitude.
- Vortex Chamber Technology: Implements rotational motion to rapidly evacuate droplets to mild temperature zones for final drying, enhancing thermal efficiency.
2. Heat Recovery & Thermal Efficiency Optimization
- Exhaust Heat Recycling: Modern systems redirect 80-120°C exhaust air to preheat incoming air or feed material, recovering 10-20% of energy consumption.
- Enhanced Insulation Systems: Advanced ceramic fiber or aluminum silicate insulation maintains surface temperatures below 50°C, minimizing thermal losses.
3. Precision Process Control
- Shear Rate Measurement: Advanced Coriolis mass flowmeters precisely measure shear rate rather than just density, providing more reliable control over spray drying viscosity variations and reducing tolerances for significant energy savings.
- Automated Temperature Management: Research indicates that optimizing inlet and outlet temperatures can improve thermal efficiency by 15% or more while maintaining product quality.
Technical Specifications
| Name | Energy Saving And High Efficient Tomato Spray Drying Machine Equipment |
|---|---|
| Application | Food industry |
| Construction Material | SUS304, SUS316L |
| Voltage | 220V-600V (TBD) |
| Drying Temperature | 120-300℃ |
| Way to Discharge | Electric/Steam/LPG/Diesel |
| Drying Efficiency | 70% |
Contact Information
Changzhou Welldone Machinery Technology Co., Ltd
Website: www.vacuumdryingmachine.com
Address: Zhenglu Industrial Park, Tianning District, Changzhou, Jiangsu, China
Mobile / Whatsapp / Wechat: +86 15895071546
QQ: 619857675 Skype: superwangrun E-mail: barney@welldone-technology.com
Youtube Channel 1: https://www.youtube.com/channel/UC45STmuwXao8kVYB4DraPgw
Youtube Channel 2: https://www.youtube.com/channel/UCdvL8ES0THgzbIXwfnxfRYg
Website: www.vacuumdryingmachine.com
Address: Zhenglu Industrial Park, Tianning District, Changzhou, Jiangsu, China
Mobile / Whatsapp / Wechat: +86 15895071546
QQ: 619857675 Skype: superwangrun E-mail: barney@welldone-technology.com
Youtube Channel 1: https://www.youtube.com/channel/UC45STmuwXao8kVYB4DraPgw
Youtube Channel 2: https://www.youtube.com/channel/UCdvL8ES0THgzbIXwfnxfRYg
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Get in Touch
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Company
Changzhou Welldone Machinery Technology Co.,Ltd
Location
Zhenglu Industrial Park, Changzhou, Jiangsu, China
Contact Person
Barney Wang