1200W Automatic Screw Fastening Equipment With MES Connection and 300*250*200 Axis Traveling Distance for PCB Assembly
Price:
Negotiation
MOQ:
1 PC
Delivery Time:
10-20 days
Brand:
HSTECH
Product Description
1200W PC Intelligent Grounding Automatic Screw Fastening Equipment With MES Connection
A fully or semi-automatic intelligent device specifically engineered for fastening grounding screws on printed circuit boards. This highly specialized automated industrial equipment serves a critical process step in electronics manufacturing.
Main Components
Motion Control System
Core: High-precision multi-axis robotic arm (typically three- or four-axis desktop robot) or precision module.
Function: Drives the screwdriver bit to rapidly and accurately move to program-defined coordinates in X, Y, and Z directions.
Function: Drives the screwdriver bit to rapidly and accurately move to program-defined coordinates in X, Y, and Z directions.
Vision Positioning System
Core: Industrial camera and image processing software.
Function: The key intelligence component. Before fastening, the camera photographs the PCB, and image recognition technology precisely locates actual screw hole positions, correcting minor deviations from PCB materials or fixture placement to ensure vertical screw insertion.
Function: The key intelligence component. Before fastening, the camera photographs the PCB, and image recognition technology precisely locates actual screw hole positions, correcting minor deviations from PCB materials or fixture placement to ensure vertical screw insertion.
Automatic Screw Feeding System
Core: Screw feeder, feeding tube, vacuum suction or air-blowing screw picking mechanism.
Function: Automatically sorts and orients scattered screws, delivering them via pipeline to the tightening bit for uninterrupted continuous operation.
Function: Automatically sorts and orients scattered screws, delivering them via pipeline to the tightening bit for uninterrupted continuous operation.
Tightening Actuation Unit
Core: Servo electric screwdriver or torque-controlled electric screwdriver.
Function: Performs tightening action with precise control of torque and angle, ensuring each screw meets process requirements—neither too tight (damaging threads or PCB) nor too loose (causing poor grounding).
Function: Performs tightening action with precise control of torque and angle, ensuring each screw meets process requirements—neither too tight (damaging threads or PCB) nor too loose (causing poor grounding).
Intelligent Detection and Feedback System
Core: Torque sensor, encoder, pressure sensor.
Function: Monitors final torque, rotation angle, and pressing depth in real-time. Detects stripped threads, loose screws, or missed screws, immediately alarming and recording defect locations for 100% online quality inspection.
Function: Monitors final torque, rotation angle, and pressing depth in real-time. Detects stripped threads, loose screws, or missed screws, immediately alarming and recording defect locations for 100% online quality inspection.
Software and HMI (Human-Machine Interface)
Core: Equipment control software.
Function: Stores and manages locking programs (coordinates, torque, sequence) for different products, provides user-friendly interface, and generates production reports (output, pass rate, defect types).
Function: Stores and manages locking programs (coordinates, torque, sequence) for different products, provides user-friendly interface, and generates production reports (output, pass rate, defect types).
Technical Specifications
| Parameter | Specification |
|---|---|
| Axis Traveling Distance | 300×250×200 mm |
| Locking Product Size | 240×250 mm |
| Driven Method | Servo Motor |
| Positioning Accuracy | ±0.03 mm |
| Screw Feeding Method | Suction type (or air blowing type) |
| Locked Time | 1.5-3 seconds |
| Power Supply Voltage | AC220V |
| Power | 1200W |
| Compressed Air Supply | 0.4-0.6 MPA |
| Total Weight | 200 KG |
| Electric Screwdriver Quantity | 1 |
Simple User Interface with Powerful Functionality
Key Equipment Advantages
Extremely High Quality Consistency: Eliminates manual operation instability, ensuring precise and reliable tightening torque for every grounding screw, guaranteeing stable grounding impedance and improved product electrical performance.
Exceptional Production Efficiency: Tightening speed significantly faster than manual labor (typically 1-2 seconds per screw) with 24-hour continuous operation capability.
Significant Cost Reduction: Saves substantial labor costs while preventing subsequent test failures and product rework expenses from poor grounding.
Comprehensive Quality Traceability: Records tightening data for every screw of each product, enabling complete production data tracking.
Reduced Labor Intensity: Frees workers from repetitive, tedious tasks requiring specialized skills.
Typical Applications
Communication Equipment: Server, router, and base station PCB metal casings and shielding covers
Computers & Consumer Electronics: Motherboards, graphics cards, and power boards requiring chassis or heatsink grounding
Industrial Control: Industrial computers and PLC module grounding and tightening
Automotive Electronics: Electronic control units with extreme reliability and consistency requirements
New Energy: Control board grounding for photovoltaic inverters and energy storage systems
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Shenzhen Hansome Technology Co., Ltd.
Location
3rd Floor,Building A,Sha Tang Bei Fang Yong Fa Industrial Area,Sha Jing, Bao an, Shenzhen, China
Contact Person
Rudi Jin