Juice Beverage 500ml PE Extrusion Blow Molding Machine 80FDE-4S
Designed for the competitive juice and beverage packaging industry, the MEPER 80FDE-4S(100) extrusion blow molding machine delivers precision-manufactured 500ml PE bottles through its advanced 4-head simultaneous molding architecture. Beverage manufacturers require bottles with exceptional clarity, consistent fill-line positioning, and reliable cap-sealing surfaces. The 80FDE-4S addresses each of these requirements through its 75mm extruder delivering 85kg/h of homogenized PE melt, coupled with a 15-zone independently controlled die head that maintains optimum thermal profile for crystal-clear bottle production. From fresh juice operations to ready-to-drink tea and functional beverage packagers, this machine provides the consistent output quality that brand-conscious beverage companies demand.
Key Features- Beverage-Grade Processing Consistency: The 75mm screw with 24:1 L/D ratio processes PE at precisely controlled temperatures across 3 heating zones (15.3kW total), preventing hot spots that cause streaking or haze in transparent juice bottles.
- Multi-Cavity Die Head Technology: Four independently tunable die heads with 15 heating zones (16.5kW) enable simultaneous production of four bottles per cycle, each with individually controlled parison thickness for uniform container integrity.
- High-Clarity Bottle Formation: 120kN clamping force combined with 540mm toggle stroke ensures precise mold closure for sharp parting line definition and flawless bottle surface finish suitable for premium beverage branding.
- Beverage Line Integration Ready: The 3.82-meter machine length and 8.6-ton weight allow straightforward integration with existing conveyor systems, filling stations, capping turrets, and labeling machines for a continuous beverage production workflow.
- Wide Material Processing Window: Beyond standard PE, the extruder configuration handles modified PE formulations used in hot-fill juice applications, providing flexibility for producers who package pasteurized or aseptic juice products.
- Consistent Output Under Continuous Operation: 22kW extruder motor with 15kW oil pump system maintains stable production parameters during 24/7 operation, with forced-air cooling (0.14kW) managing thermal equilibrium across extended runs.
- Quality Monitoring Integration: Platen opening range of 240-600mm with 480x500mm mold accommodation supports integration of in-line vision inspection and leak detection systems for comprehensive beverage bottle quality assurance.
| Parameter | Specification |
|---|---|
| Material Compatibility | PE (Polyethylene) |
| Maximum Container Capacity | 500ML |
| Number of Die / Cavities | 4 Sets |
| Machine Dimension (LxWxH) | 3.82 x 4 x 2.5 m |
| Total Machine Weight | 8.6 Tons |
| Clamping Force | 120 kN |
| Platen Opening Range | 240 - 600 mm |
| Toggle Stroke | 540 mm |
| Maximum Mold Size (WxH) | 480 x 500 mm |
| Screw Diameter | 75 mm |
| Screw L/D Ratio | 24:1 |
| Plasticizing Capacity (HDPE) | 85 Kg/h |
| Screw Heating Zones / Power | 3 Zones / 15.3 kW |
| Extruder Motor Power | 22 kW |
| Die Head Heating Zones / Power | 15 Zones / 16.5 kW |
| Maximum Mouth Mold Diameter | 35 mm |
| Total Machine Power | 72 kW |
| Oil Pump Motor Power | 15 kW |
| Operating Air Pressure | 0.6 - 0.8 MPa |
| Compressed Air Consumption | 1.5 m³/min |
| Cooling Water Requirement | 0.4 m³/min |
The 80FDE-4S(100) is optimized for juice and beverage bottle manufacturing across multiple market segments. Fresh juice producers benefit from the machine's capacity to produce 500ml bottles with consistent neck dimensions compatible with standard 28mm and 38mm caps used across the beverage industry. Ready-to-drink tea and coffee brands utilize the clear, glossy bottle output for premium shelf presentation. Functional beverage manufacturers of sports drinks and vitamin-enhanced waters rely on the machine's reliable seal-surface formation to maintain product integrity throughout distribution. The system also supports production of concentrate and syrup bottles used in beverage dispensing systems, providing versatility for producers serving multiple beverage categories from a single production line. With a compressed air consumption of just 1.5 m³/min and cooling water requirement of 0.4 m³/min, utility costs remain manageable even during peak production seasons.
Packaging and Quality AssuranceEvery 80FDE-4S(100) undergoes rigorous pre-delivery inspection including 48-hour endurance testing, cavity-to-cavity weight variation analysis (target tolerance: less than or equal 1.2%), and hydraulic system pressure retention verification. Export packaging consists of fumigation-certified wooden pallet base with VCI (Volatile Corrosion Inhibitor) anti-rust film wrapping, high-density foam cushioning at vibration-sensitive points, and marine-grade desiccant packs for humidity protection during ocean freight. Accessories include complete tool kit, spare ceramic heating bands for extruder and die head, hydraulic seal replacement kit, and detailed English operation manual with wiring diagrams. CE certification and ISO9001:2008 quality system documentation accompany each shipment. Standard warranty: 12 months from installation, extendable to 24 months with optional service agreement covering remote diagnostics and priority spare parts dispatch.
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