Four-Die High-Output Blow Molding Machine Meper 80FD
The 80FDE-4S(100) is a high-performance industrial extrusion blow molding machine engineered for precision and efficiency in plastic packaging production. Featuring a robust 4-die head setup and an advanced 75mm screw diameter, this machine delivers consistent plasticizing capacity (HDPE 85 Kg/h) and a maximum container capacity of 500ml. Designed for high-speed automated operations, it ensures exceptional wall-thickness uniformity, energy efficiency, and reliable continuous output for industrial manufacturing lines.
The 80FDE-4S(100) redefines multi-cavity blow molding productivity with its advanced 4-die head configuration. Unlike conventional single-die systems, this machine simultaneously molds four containers per cycle, dramatically multiplying hourly throughput for 500ml bottle production lines. The synchronized die operation ensures cavity-to-cavity consistency, delivering uniform wall thickness and weight distribution across all outputs.
Key Features- Quad-Die Simultaneous Molding: Four independently controlled die heads operate in synchronized cycles, quadrupling per-cycle output compared to single-die alternatives for small-container manufacturing lines.
- High-Speed Cycle Automation: Integrated PLC-controlled sequencing minimizes dead time between molding cycles, achieving sustained high-speed production without compromising part quality or dimensional accuracy.
- Uniform Multi-Cavity Fill: Precision melt distribution manifold ensures identical material flow to each die cavity, eliminating cavity-to-cavity weight variation and reducing downstream quality inspection rejects.
- Scalable Production Throughput: With 85 Kg/h HDPE plasticizing capacity distributed across 4 dies, the system supports continuous 24/7 operation for large-volume packaging supply contracts.
- Quick Die Changeover Design: Tool-free die head access and standardized mounting interfaces enable rapid die set swaps between production batches, minimizing downtime for container format changes.
| Parameter | Specification |
|---|---|
| Material | PE (Polyethylene) / HDPE |
| Max Container Capacity | 500 mL |
| Number of Die | 4 Sets |
| Machine Dimension (LxWxH) | 3.82 x 4 x 2.5 M |
| Total Weight | 8.6 Ton |
| Clamping Force | 120 kN |
| Platen Opening | 240 - 600 mm |
| Toggle Stroke | 540 mm |
| Max Mould Size (WxH) | 480 x 500 mm |
| Screw Diameter | 75 mm |
| Screw L/D Ratio | 24 L/D |
| Plasticizing Capacity (HDPE) | 85 Kg/h |
| Screw Heating Zone | 3 Zones |
| Screw Heating Power | 15.3 kW |
| Fan Power | 0.14 kW |
| Extruder Motor Power | 22 kW |
| Die Head Heating Zone | 15 Zones |
| Die Head Heating Power | 16.5 kW |
| Max Mouth Mold Diameter | 35 mm |
| Total Machine Power | 72 kW |
| Oil Pump Motor Power | 15 kW |
| Air Pressure | 0.6 - 0.8 MPa |
| Compression Air Consumption | 1.5 m³/min |
| Cooling Water Consumption | 0.4 m³/min |
The multi-cavity molding capability makes the 80FDE-4S(100) ideal for high-volume packaging operations producing 500ml bottles for bottled water, edible oil, and daily chemical products. Contract manufacturers serving multiple brands benefit from the rapid format changeover between production runs. The machine integrates seamlessly into fully automated filling-and-capping lines, where synchronized output pacing is critical.
Packaging & Quality AssuranceThe 80FDE-4S(100) is securely packed in a seaworthy wooden case with vacuum-sealed moisture barrier film. All exposed metal surfaces receive anti-rust treatment. The machine is anchored to the pallet base with vibration-dampening mounts. Documentation including operation manual, electrical schematics, and installation guide is included in a waterproof document pouch.
Every 80FDE-4S(100) undergoes a comprehensive factory acceptance test (FAT) before shipment, including a minimum 8-hour continuous production run with documented quality sampling. Our quality management system is ISO 9001:2015 certified, and all critical components are traceable to material heat lots and machining batch records. We provide 12 months comprehensive warranty covering all manufacturing defects, with remote technical support and spare parts availability guaranteed for 10 years from machine delivery.
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