HDPE 85kg/h Bottle Manufacturing Blow Molder meper 80FD
The 80FDE-4S(100) is a high-performance industrial extrusion blow molding machine engineered for precision and efficiency in plastic packaging production. Featuring a robust 4-die head setup and an advanced 75mm screw diameter, this machine delivers consistent plasticizing capacity (HDPE 85 Kg/h) and a maximum container capacity of 500ml. Designed for high-speed automated operations, it ensures exceptional wall-thickness uniformity, energy efficiency, and reliable continuous output for industrial manufacturing lines.
Optimized specifically for HDPE processing, the 80FDE-4S(100) achieves 85 Kg/h plasticizing capacity through its purpose-designed 75mm barrier screw with 24:1 L/D ratio. The screw geometry incorporates a dedicated mixing section that ensures complete homogenization of HDPE melt at production rates, eliminating the unmelted particle defects that plague machines with universal screw designs. Three-zone screw heating with 15.3 kW total power provides precise temperature profiling tailored to HDPE's melting characteristics.
Key Features- HDPE-Optimized 75mm Barrier Screw: Dedicated barrier flight geometry separates solid and melt phases for complete HDPE plasticizing at 85 Kg/h, eliminating unmelted particle defects in thin-wall container sections.
- 24:1 Extended L/D Ratio: Extended barrel length provides sufficient residence time for complete HDPE melting without excessive shear heating, preserving polymer molecular weight for optimal container strength.
- 3-Zone Screw Temperature Profiling: Independent feed, compression, and metering zone heating at 15.3 kW total power enables HDPE-specific temperature profiles that maximize output while preventing thermal degradation.
- Consistent Melt Flow Index: Process stability maintains target HDPE melt flow characteristics throughout extended production runs, ensuring consistent container weight and mechanical properties batch to batch.
- High-Molecular-Weight HDPE Capable: Robust 22 kW extruder drive with high-torque gearbox processes high-molecular-weight HDPE grades for applications requiring superior environmental stress crack resistance (ESCR).
| Parameter | Specification |
|---|---|
| Material | PE (Polyethylene) / HDPE |
| Max Container Capacity | 500 mL |
| Number of Die | 4 Sets |
| Machine Dimension (LxWxH) | 3.82 x 4 x 2.5 M |
| Total Weight | 8.6 Ton |
| Clamping Force | 120 kN |
| Platen Opening | 240 - 600 mm |
| Toggle Stroke | 540 mm |
| Max Mould Size (WxH) | 480 x 500 mm |
| Screw Diameter | 75 mm |
| Screw L/D Ratio | 24 L/D |
| Plasticizing Capacity (HDPE) | 85 Kg/h |
| Screw Heating Zone | 3 Zones |
| Screw Heating Power | 15.3 kW |
| Fan Power | 0.14 kW |
| Extruder Motor Power | 22 kW |
| Die Head Heating Zone | 15 Zones |
| Die Head Heating Power | 16.5 kW |
| Max Mouth Mold Diameter | 35 mm |
| Total Machine Power | 72 kW |
| Oil Pump Motor Power | 15 kW |
| Air Pressure | 0.6 - 0.8 MPa |
| Compression Air Consumption | 1.5 m³/min |
| Cooling Water Consumption | 0.4 m³/min |
Manufacturers specializing in HDPE bottle production for dairy, juice, household chemicals, and personal care markets. The HDPE-optimized processing enables production of lightweight yet strong containers that meet drop-test and top-load requirements. Recycled HDPE (rHDPE) processing capability supports sustainability initiatives and circular economy packaging programs.
Packaging & Quality AssuranceThe 80FDE-4S(100) is securely packed in a seaworthy wooden case with vacuum-sealed moisture barrier film. All exposed metal surfaces receive anti-rust treatment. The machine is anchored to the pallet base with vibration-dampening mounts. Documentation including operation manual, electrical schematics, and installation guide is included in a waterproof document pouch.
Every 80FDE-4S(100) undergoes a comprehensive factory acceptance test (FAT) before shipment, including a minimum 8-hour continuous production run with documented quality sampling. Our quality management system is ISO 9001:2015 certified, and all critical components are traceable to material heat lots and machining batch records. We provide 12 months comprehensive warranty covering all manufacturing defects, with remote technical support and spare parts availability guaranteed for 10 years from machine delivery.
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