120kN Stable Mold Clamping Blow Molding Equipment 80FDE-4S(100)
The 80FDE-4S(100) is a high-performance industrial extrusion blow molding machine engineered for precision and efficiency in plastic packaging production. Featuring a robust 4-die head setup and an advanced 75mm screw diameter, this machine delivers consistent plasticizing capacity (HDPE 85 Kg/h) and a maximum container capacity of 500ml. Designed for high-speed automated operations, it ensures exceptional wall-thickness uniformity, energy efficiency, and reliable continuous output for industrial manufacturing lines.
At the heart of the 80FDE-4S(100) mold locking system, the 120 kN clamping unit delivers the consistent, repeatable force essential for flash-free blow molding. Unlike pneumatic clamping systems that exhibit force variation with air supply pressure fluctuations, this hydraulically actuated toggle mechanism generates mechanical advantage multiplication that self-compensates for minor hydraulic pressure variations. The result is clamp force repeatability within ±2% cycle to cycle, regardless of factory air system demand fluctuations.
Key Features- Hydraulic Toggle Force Amplification: Mechanical toggle linkage multiplies hydraulic cylinder force with self-locking geometry at full extension, maintaining 120 kN clamp force without continuous hydraulic pressure.
- ±2% Cycle-to-Cycle Force Repeatability: Self-compensating toggle mechanism maintains consistent clamping force regardless of minor hydraulic pressure variations from other factory equipment demand cycles.
- 480x500mm Mold Face Coverage: Evenly distributed clamping pressure across the full mold mounting area eliminates localized low-pressure zones that cause parting-line flash on multi-cavity tooling.
- Quick-Response Clamp Actuation: Optimized hydraulic circuit with accumulator assist delivers rapid clamp close/open cycles, minimizing dry-cycle time and maximizing productive molding hours per shift.
- Mechanical Drop-Lock Safety: Toggle self-locking geometry at full extension provides a mechanical safety interlock preventing mold opening under injection pressure, independent of hydraulic system integrity.
| Parameter | Specification |
|---|---|
| Material | PE (Polyethylene) / HDPE |
| Max Container Capacity | 500 mL |
| Number of Die | 4 Sets |
| Machine Dimension (LxWxH) | 3.82 x 4 x 2.5 M |
| Total Weight | 8.6 Ton |
| Clamping Force | 120 kN |
| Platen Opening | 240 - 600 mm |
| Toggle Stroke | 540 mm |
| Max Mould Size (WxH) | 480 x 500 mm |
| Screw Diameter | 75 mm |
| Screw L/D Ratio | 24 L/D |
| Plasticizing Capacity (HDPE) | 85 Kg/h |
| Screw Heating Zone | 3 Zones |
| Screw Heating Power | 15.3 kW |
| Fan Power | 0.14 kW |
| Extruder Motor Power | 22 kW |
| Die Head Heating Zone | 15 Zones |
| Die Head Heating Power | 16.5 kW |
| Max Mouth Mold Diameter | 35 mm |
| Total Machine Power | 72 kW |
| Oil Pump Motor Power | 15 kW |
| Air Pressure | 0.6 - 0.8 MPa |
| Compression Air Consumption | 1.5 m³/min |
| Cooling Water Consumption | 0.4 m³/min |
Manufacturers of containers with critical parting-line quality requirements, including medical devices, precision dispensers, and products with tamper-evident features. The consistent clamping force benefits multi-cavity molds where unequal clamping across cavities causes fill variation and quality inconsistency. Production environments with shared compressed air systems where pneumatic clamp force instability is a known quality issue.
Packaging & Quality AssuranceExport-standard fumigated wooden crate packaging with reinforced steel strapping protects the 80FDE-4S(100) during ocean freight. Critical components are separately wrapped in VCI (Volatile Corrosion Inhibitor) film. The complete package includes a tool kit, spare parts kit, and comprehensive English-language technical documentation.
Every 80FDE-4S(100) undergoes a comprehensive factory acceptance test (FAT) before shipment, including a minimum 8-hour continuous production run with documented quality sampling. Our quality management system is ISO 9001:2015 certified, and all critical components are traceable to material heat lots and machining batch records. We provide 12 months comprehensive warranty covering all manufacturing defects, with remote technical support and spare parts availability guaranteed for 10 years from machine delivery.
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