MASONEILAN 12400 12800 Digital Level Transmitter with BR200 BR400 Volume Booster 496 Limit Switch
The integrated solution combines MASONEILAN 12400/12800 Digital Level Transmitters, BR200/BR400 Volume Boosters, and 496 Limit Switches, designed to deliver precise, reliable level measurement and valve control for industrial processes. The digital level transmitters offer accurate level sensing, while the volume boosters enhance valve stroking speed, and the limit switches provide critical position monitoring. Together, they ensure seamless integration, optimal performance, and enhanced safety across diverse industrial applications, meeting the rigorous demands of process control systems.
- Delivers high-precision level measurement with excellent linearity and repeatability.
- Features a user-friendly digital interface for easy configuration and real-time data monitoring.
- Robust construction resists harsh industrial conditions, including extreme temperatures and corrosive media.
- Low power consumption for energy-efficient operation and extended service life.
- Supports multiple communication protocols for seamless integration with DCS and control systems.
- Provides high-volume air output to accelerate valve actuation, improving process response time.
- Integral flow control adjustment allows tuning of stroking speed for optimal performance.
- Compact design enables easy mounting directly on valves or actuators, saving installation space.
- Durable materials ensure reliable operation in demanding industrial environments.
- Compatible with most pneumatic actuators, offering versatile application potential.
- Offers precise valve position detection (open/closed) for enhanced process safety and control.
- Rugged housing with IP-rated protection against dust, water, and environmental contaminants.
- Easy installation and adjustment, reducing setup time and maintenance efforts.
- Multiple contact configurations to meet specific application requirements.
- High switching reliability for consistent performance in critical operations.
| Measurement Range | Dependent on sensor type (customizable for various applications) |
| Accuracy | ±0.1% of full scale (typical) |
| Operating Temperature | -40°C to +85°C |
| Power Supply | 12-30V DC |
| Communication Protocols | HART, Profibus-PA, Foundation Fieldbus |
| Output Signal | 4-20mA analog signal with digital overlay |
| Housing Protection | IP67/NEMA 4X |
| Process Connection | Flanged, threaded, or customized per application |
| Supply Pressure Range | 0.3-1.0 MPa (43-145 psi) |
| Output Pressure Range | Equal to supply pressure (adjustable via flow control) |
| Flow Capacity | Up to 1000 Nm³/h (depending on model) |
| Operating Temperature | -20°C to +80°C |
| Mounting Type | Direct actuator mounting or bracket mounting |
| Pneumatic Connections | 1/4" or 1/2" NPT (female) |
| Operating Temperature | -40°C to +80°C |
| Switching Voltage | Up to 250V AC/DC |
| Switching Current | Up to 5A (resistive load) |
| Housing Protection | IP67/NEMA 4X |
| Mechanical Life | 10⁶ operations (minimum) |
| Electrical Connections | 1/2" NPT or M20 cable glands |
This integrated product suite is ideal for a wide range of industrial sectors, including:
- Oil and gas (upstream, midstream, downstream operations)
- Petrochemical and chemical processing plants
- Power generation (thermal, nuclear, renewable energy facilities)
- Water and wastewater treatment
- Pharmaceutical and food processing
- Pulp and paper manufacturing
- Mining and mineral processing
Specific applications include level monitoring and valve control in storage tanks, reactors, pipelines, and process vessels, where precise measurement, fast actuation, and position verification are critical for operational efficiency and safety.
- Q: Are the MASONEILAN 12400/12800 Transmitters compatible with corrosive process media?
- A: Yes, they feature corrosion-resistant materials and customizable process connections to handle harsh media in chemical and petrochemical applications.
- Q: Can the BR200/BR400 Volume Booster be used with both single-acting and double-acting actuators?
- A: Yes, the boosters are compatible with most pneumatic actuators, regardless of acting type, offering flexible integration.
- Q: What is the purpose of the 496 Limit Switch in the system?
- A: It provides real-time valve position feedback (open/closed) to the control system, ensuring process safety and enabling automated shutdown if positions deviate from setpoints.
- Q: How do I configure the digital level transmitters?
- A: Configuration can be done via the local digital interface, handheld communicators, or PC-based software, supporting HART or other compatible protocols.
- Q: What environmental conditions can the integrated system withstand?
- A: The components feature rugged designs with wide temperature ranges (-40°C to +85°C) and IP67/IP67 protection, suitable for harsh industrial environments with dust, moisture, and vibration.
For inquiries, technical support, or orders related to the MASONEILAN 12400 12800 Digital Level Transmitter, BR200 BR400 Volume Booster, and 496 Limit Switch, reach out via:
WeChat / WhatsApp / Phone Number: +8613472860702
- MASONEILAN 3500 Series Control Valves: High-performance valves compatible with the integrated level and control system for precise flow regulation.
- MASONEILAN DVC6000 Digital Valve Controllers: Enhance valve positioning accuracy when paired with the BR200/BR400 Volume Boosters.
- MASONEILAN 8000 Series Pressure Transmitters: Complementary devices for comprehensive process parameter monitoring in industrial systems.
- BR600 High-Flow Volume Booster: A higher-capacity variant of the BR series for applications requiring ultra-fast valve actuation.
- 498 Precision Limit Switch: Advanced position monitoring with enhanced diagnostic capabilities for critical safety applications.
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