New in Stock Flowserve Logix 3800 3800E Digital Pneumatic Valve Positioner Control Valve Spare Parts
Logix 3800: full-featured digital positioner with five onboard pressure sensors, ValveSight DTM diagnostics, and HART / Foundation Fieldbus / 4-20 mA communication — engineered for maximum process uptime in the toughest oil & gas and chemical environments.
Logix 3800E: value-based alternative built on the same platform, offering identical form, fit, and core performance with HART / 4-20 mA / discrete I/O — cost-competitive without sacrificing SIL 3 capability or IP66 ruggedness.
Both models feature one-button quick calibration that auto-configures zero, span, and gain in under 60 seconds, with a shielded dual-element non-contact magneto-resistive position sensor for trouble-free long-term stability.
| Parameter | Logix 3800 | Logix 3800E |
|---|---|---|
| Air capacity (single-acting) / (double-acting) | 20.4 / 30.6 Nm³/h @ 4.1 bar (12 / 18 SCFM @ 60 psi) | Same pneumatic platform |
| Communication protocols | Analog, HART, Foundation Fieldbus, 4-20 mA, discrete I/O | Analog, HART, 4-20 mA, discrete I/O |
| Operating temperature / Protection | -52°C to 85°C (double-acting) / IP66 | -40°C to 85°C / IP66 |
| Certifications / Safety | ATEX, IECEx, FM/CSA, China CCC, Ex db, Ex ia / SIL 3 capable | ATEX, IECEx, FM/CSA, Ex d, Ex ia / SIL 3 capable |
| Performance (resolution / repeatability / hysteresis) | ≤0.25% / ≤0.25% / ≤1.0% | Equivalent core performance |
| Housing material | Copper-free aluminum, stainless steel option | Copper-free aluminum, plastic option (GP) |
| Diagnostics | 5 pressure sensors + ValveSight DTM with offline/online signatures | RedRaven IoT connectivity for asset health monitoring |
Source: Flowserve Logix 3800 brochure (LGENBR3100-03, 05/2018) & Flowserve.com product pages
- Oil & Gas — upstream, midstream, and downstream control valve automation in explosion-proof (Ex d IIC) hazardous areas, including remote mount configurations for inaccessible locations.
- Chemicals — basic organic/inorganic chemical processing where SIL 3 safety integrity, corrosion-resistant copper-free aluminum housing, and predictive diagnostics are mandatory.
- Power & Water — boiler feedwater control, cooling water regulation, and wastewater treatment where HART-enabled remote monitoring reduces site inspection frequency.
- Positioner fails to auto-calibrate — verify supply air pressure meets the minimum 4.1 bar (60 psi) requirement; inspect the I/P piezo driver module and ensure the feedback shaft (NAMUR or D-shaft) is correctly engaged with the actuator linkage.
- Excessive air consumption or pneumatic leak warning — five onboard pressure sensors continuously monitor actuator tubing and relay leakage. Run ValveSight DTM signature test to isolate whether the leak is in the actuator diaphragm, tubing, or pneumatic relay.
- Communication loss on HART/Fieldbus — check that the loop compliance voltage is ≥10 VDC at 20 mA (effective resistance ~500 Ω); verify firmware version via the LCD/keypad menu and ensure the DD/DTM file matches the host system revision.
- Predecessor: Logix 3200 / 3400 (discontinued) — the 3800 series replaces both with up to 80% more air capacity via dual-poppet pneumatic relay, integrated onboard diagnostics, and firmware-upgradeable electronics.
- Same-family alternatives: Logix 3800E for budget-sensitive applications (drops Foundation Fieldbus and advanced DTM diagnostics); Logix 3800zb (Zero-Bleed) for environmental compliance applications requiring zero emissions during steady-state operation.
- Cross-brand equivalents: F-isher DVC6200, S-iemens SIPART PS2, ABB TZIDC — Flowserve's advantage lies in the dual-element non-contact sensor, five-pressure-sensor diagnostics suite, and one-button quick calibration.
- Factory-authorized Flowserve distributor with direct access to the Valtek/Logix production pipeline — all units ship with full OEM warranty and traceability.
- Every positioner undergoes pre-shipment pneumatic bench testing including I/P calibration, relay function check, and firmware verification against the latest release.
- After-sales support covering remote ValveSight DTM setup assistance, on-site commissioning, and expedited spare parts (I/P modules, relay kits, feedback shafts) with 48-hour dispatch.
- Standard Logix 3800 (HART, aluminum Ex d housing): typically 4–6 weeks from order confirmation.
- Logix 3800E (HART, aluminum or plastic housing): typically 3–5 weeks.
- Special configurations (Foundation Fieldbus, stainless steel Ex d, remote mount): 8–12 weeks depending on certification and build complexity.
To request a quotation, please provide: Company Name / Contact Person / Email / Model (3800 or 3800E) / Communication Protocol (HART, FF, or 4-20 mA) / Housing (aluminum Ex d, aluminum IS, SS Ex d, or plastic GP) / Actuation (single-acting or double-acting) / Quantity / Application.
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