Water-saving and Energy-saving Turnkey Project Apple Juice Processing Line and Apple Jam Production Line
Price:
Negotiable
MOQ:
1 set
Delivery Time:
45~90 days
Brand:
Gofun
Product Description
Apple jam processing plant dedicated juice and jam concentrate extraction production line
The Apple Juice Production line, featuring apple and pear processing capabilities, excels in four key areas: outstanding operational efficiency, innovative water-conserving technologies reducing freshwater usage by up to 30%, superior juice extraction rates maximizing raw material efficiency, and rigorous safety protocols safeguarding product quality and operator well-being.
We offer comprehensive processing and packaging solutions with daily capacities spanning 10 to 1500 tons. Our versatile Apple Juice Production line is fully adaptable and scalable, catering to both small-scale facilities and large industrial complexes. From choosing cutting-edge production methods like low-temperature pressing for flavor retention to crafting economical equipment setups, we collaborate closely with customers to fulfill their unique needs.
We offer comprehensive processing and packaging solutions with daily capacities spanning 10 to 1500 tons. Our versatile Apple Juice Production line is fully adaptable and scalable, catering to both small-scale facilities and large industrial complexes. From choosing cutting-edge production methods like low-temperature pressing for flavor retention to crafting economical equipment setups, we collaborate closely with customers to fulfill their unique needs.
Technical Specifications
| Product Name | One-stop solution for apple processing line |
|---|---|
| Fresh Fruit Inlet Capacity | 500kg per hour ~ 25 tons per hour, customized |
| Raw Material | Fresh apple |
| End Products | Apple pulp, apple puree, apple juice, apple jam, dry apple and more |
| Final Product Brix | 10%~12% |
| Final Packaging | Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc |
| Machine Material | Food grade SUS304 or SUS316 |
| Warranty | 12 months after commissioning |
| Operators Required | About 10~12 persons |
| Voltage | 380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard) |
| Key Advantages | Energy-saving, High efficiency, Water-saving, Stable performance |
Production Process Overview
1Discharge Platform
Fresh apples are unloaded from trucks using a dedicated platform with water guns and transported to the production line via water flow. This area also serves as a pre-washing station before processing begins.
2Elevator
Transports fresh apples from external receiving areas into the processing facility.
3Washing
Fresh apples undergo thorough cleaning before skin and seed removal. Additional cleaning stages, including ultrasonic and ozone cleaning, can be integrated for enhanced sanitation.
4Sorting
After washing, apples are visually inspected by operators to identify and remove any defective fruit, ensuring only quality produce proceeds to processing.
5Crushing
GFM-FC series crushers utilize advanced technology for high-precision crushing of apples and other fruits. This fine grinding process enhances the efficiency of subsequent processing stages.
6Preheating
Crushed material is heated to temperatures between 45°C and 85°C. This step improves juice yield in subsequent extraction while preserving color and flavor characteristics.
7Belt Type Juice Extractor
Advanced belt press technology delivers high-efficiency juice extraction with over 70% yield. Features energy-saving design and automated control for optimal performance.
8Sterilizing
Tube sterilizers process apple puree and applesauce at ultra-high temperatures (approximately 115°C for 30 seconds) followed by immediate cooling. This preserves taste and nutritional content while ensuring product safety.
9Aseptic Filling
Closed-loop aseptic filling systems work in conjunction with sterilizers. The filling chamber maintains vapor protection and sterile conditions, with mirror welding technology ensuring clean, smooth surfaces. Includes CIP and Auto SIP capabilities for various packaging formats.
10Storage or Blending
Finished products can be stored directly or used as raw materials for further processing into apple sauce, ketchup, or other value-added products.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Shanghai Gofun Machinery Co., Ltd.
Location
Room 1309-1313, No. 3, Tongda Square, Anting Town, Jiading District, Shanghai, China
Contact Person
Daryl Yu