Tomato Ketchup & Sauce Making Machine – High Yield, Low Operating Cost

Price Negotiable

Price: Negotiable

MOQ: 1 SET

Delivery Time: 90 days

Brand: Gofun

Product Description

Tomato Ketchup & Sauce Making Machine – High Yield, Low Operating Cost

Upgrade your production with this reliable tomato sauce production line, built to deliver consistent quality and lower energy consumption. Whether you produce tomato paste, ketchup, pizza sauce, or barbecue base, this equipment line handles all tasks from raw fruit to final packaged product.

The tomato paste production line features a hot break unit that preserves natural color and flavor, plus a vacuum evaporator that reduces boiling time and saves fuel. For finished sauces, the integrated tomato sauce processing machine includes a ribbon blender for spices, a colloid mill for fine grinding, and a deaerator to prevent oxidation.

Operators can control Brix, acidity, and temperature via a PLC panel with touchscreen. The system is compatible with glass jars, pouches, and PET bottles filling lines.

Designed for easy maintenance, the equipment has quick-opening inspection ports and self-draining pipes. Spare parts are standardized across modules, reducing inventory needs.

Available in manual, semi-auto, and fully automatic versions. Free layout design and on-site commissioning support offered. Suitable for both new factories and existing line upgrades.

Complete Production Process

FRESH TOMATO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Key Features

Food-grade 304 stainless steel construction meeting FDA/CE standards
Intelligent temperature control (±1℃ precision) for consistent quality
Energy-saving design reducing operational costs by 25-30%
Customizable capacity from 500kg/h to 10t/h
PLC smart control system for automated operation
Easy-to-clean structure with minimal maintenance requirements
Versatile for various sauce types and packaging formats

Technical Specifications

Product Name	One-stop solution for tomato processing line
Fresh Fruit Input Capacity	500kg per hour ~ 25 tons per hour
Raw Material	Fresh tomato, tomato paste
End Product	Tomato paste, tomato sauce or ketchup, tomato juice, etc
Final Product Brix	28%~30%, 36%~38%
Main Machine Material	Food grade SUS304 or SUS316
Warranty	12 months after commissioning

This state-of-the-art tomato paste processing line integrates multiple operations, focusing on the complete tomato processing journey from initial raw material treatment to final product packaging. As a versatile production system, this line efficiently manufactures various tomato-derived products including tomato paste, tomato sauce, and tomato juice, spanning all essential processing stages.

Raw Material Preparation

The system includes comprehensive screening and cleaning components, where a vibrating screen eliminates flawed tomatoes and impurities while a high-pressure bubble cleaning machine with brush rollers thoroughly cleanses surfaces by removing mud, pesticide residues, and unwanted particles. Flexible conveying mechanisms prevent damage to tomato skins, establishing a pristine base for processing.

Crushing and Pulping

Following pretreatment, tomatoes are processed through a spiral crusher in low-temperature settings to retain nutrients and flavor. A double-stage pulping machine separates tomato pulp from peel and seeds, with the first stage eliminating larger impurities and the second stage providing fine pulping for desired consistency.

Concentration and Sterilization

Tomato pulp undergoes concentration in a vacuum concentration tank where excess water is extracted in a low-temperature vacuum environment (60-70°C). Solid content is concentrated between 10% to 30% as per specifications, preserving lycopene and essential nutrients. Concentrated pulp proceeds to tubular sterilizer using rapid high-temperature sterilization (121°C instant sterilization) to eradicate microorganisms while preventing flavor degradation.

Final Product Packaging

Sterilized tomato products are meticulously dispensed into packaging containers through an aseptic filling system maintaining an aseptic environment to prevent secondary contamination. Capping, sealing, labeling, coding, and boxing complete the packaging process, with some lines incorporating metal detection and weight detection systems to eliminate substandard products.

Final Products & Packaging

Various final tomato products from processing line including paste, sauce, and juice

Various tomato product packaging types including bottles, cans, and pouches

Available Packaging Options

Aseptic bags
Metal cans
Sachets
Stand-up pouches
PP containers
Glass bottles
PET bottles
Gable tops

Comprehensive Solutions

Technical Support

Technical consultation
Customized proposal design
Equipment manufacturing

Implementation Services

Installation, commissioning, and on-site training
One-year after-sales guarantee
Lifelong service

Additional Support

Package design and purchasing support
Marketing suggestions
Factory building and design

After-Sales Service

Debugging equipment
Overseas technical support
Overseas equipment maintenance
English speaking engineers available

Animation of tomato processing equipment operation showing machinery in action

Animation showing tomato processing line operation from start to finish

Get in Touch

Have questions about our products or want to discuss a custom order? Our team is ready to help you.

Company Shanghai Gofun Machinery Co., Ltd.

Location Room 1309-1313, No. 3, Tongda Square, Anting Town, Jiading District, Shanghai, China

Contact Person Daryl Yu

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Tomato Ketchup & Sauce Making Machine – High Yield, Low Operating Cost

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