Turnkey Solution Pineapple Juice Processing Line for Clear & Pulpy Juice with 1500T/day Capacity
We provide complete pineapple juice processing lines designed for both clear and pulpy (nectar-style) juice production, covering the entire workflow from whole pineapple receiving to aseptic filling. Core processes include washing, manual sorting, peeling and coring, crushing, enzymatic liquefaction, juice extraction (via screw or belt press), clarification (for clear juice), homogenization (for pulpy juice), deaeration, UHT sterilization, and filling. Our lines handle daily capacities from 20 to 500 tons of fresh pineapples. The enzymatic treatment system breaks down pectin and cellulose to maximize juice yield (up to 90%), while the aroma recovery unit captures and re-injects volatile esters for authentic fresh-pineapple flavor. All contact parts are constructed from 304/316L stainless steel with full CIP cleaning integration. Whether targeting retail juice packs, concentrates for beverage blending, or premium NFC (Not From Concentrate) juice, we deliver customized turnkey solutions with proven export experience.
- Modular peeling/coring/slicing unit with efficiency ≥5 tons per hour
- Optical sorting system with defect accuracy ≥99.2%
- Low-temperature pasteurization (72°C/15s) providing 5-log sterilization
- Vacuum instant concentration preserving over 85% of vitamin C
- Non-thermal drying maintaining water activity below 0.65
- Canned Pineapple: ≥65% solid content for baking or ready-to-eat consumption
- NFC Pineapple Juice: Turbidity stability exceeding 6 months for premium drinks
- Freeze-Dried Granules: 1:4.5 rehydration ratio for cereals or snacks
- Pineapple Jam: ≥68°Brix for baking or dairy applications
- Fermented Wine: 12±1%vol for specialty markets
- Probiotic Yogurt: ≥1*10^8 CFU/g for functional dairy products
- Aseptic cold filling (PET/Tetra Pak)
- Nitrogen-filled packaging (≤0.5% residual oxygen)
- Degradable stand-up bags (PLA composite material)
| Raw Material | Fresh pineapple |
|---|---|
| End Products | Concentrated juice, clear juice, beverage, jam, dried fruit, etc. |
| Capacity | 3 tons/day - 1500 tons/day (customizable) |
| Juice Yield | 40-50% |
| Initial Sugar Content | Approximately 14% Brix |
| Terminal Sugar Content | 58-60 Brix |
| Product Packaging | Aseptic bag, glass bottle, PET bottle, metal can, etc. |
- High Processing Capacity: 20 T/day to 1500 T/day
- Multiple Use: Processes fruits with similar characteristics
- Automatic Disinfection Control: Ensures sterilization effectiveness and controls residue
- High Output: Tubular pasteurizer improves pineapple yield
- High Efficiency: Belt juice extractor enhances extraction efficiency
- Energy-Saving: PLC-controlled process reduces labor intensity
- Low-Temperature Vacuum Evaporation: Minimizes flavor and nutrient losses
- Energy Recovery: Multiple measures improve energy utilization and reduce costs
- Health & Safety: UHT sterilizer and aseptic filling ensure food safety and extended shelf life
- Label-Saving: Integrated CIP system reduces labor and ensures hygiene
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ BELT TYPE JUICE EXTRACTING ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ BELT TYPE JUICE EXTRACTING ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
PINEAPPLE CONCENTRATION ⇒ BLENDING SYSTEM ⇒ STERILIZING ⇒ FILLING ⇒ PASTEURIZING TUNNEL ⇒ PACKAGING
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CUTTING ⇒ BLANCHING ⇒ DRYING ⇒ PACKING
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