Commercial Pineapple Juice Processing Line for Beverage Factory
Commercial Pineapple Juice Processing Line for Beverage Factory
This commercial pineapple juice processing line is designed for beverage manufacturers, integrating full-process modules including fresh fruit grading and cleaning, cold crushing juicing, enzymatic clarification, pasteurization and aseptic hot filling. Adopting low-temperature cold pressing technology, it maximizes the retention of natural vitamin C and aromatic substances in fresh pineapples, avoiding flavor loss caused by traditional thermal processing. The whole line features high automation, requiring only 2-3 operators to complete the entire production process. Its production capacity covers multiple gears from 200L/h to 10t/h, and it can simultaneously produce three types of products: clear juice, cloudy juice and concentrated pineapple juice. Core components of the equipment adopt well-known international brand configurations for stable operation and low failure rate. The supporting automatic CIP cleaning system can quickly complete full-line sterilization, fully meeting HACCP food certification requirements, helping customers efficiently produce high-quality pineapple juice products that meet the supply demands of supermarkets, catering and other channels.
- Modular peeling/coring/slicing unit with efficiency ≥5 tons per hour
- Optical sorting system with defect accuracy ≥99.2%
- Low-temperature pasteurization (72°C/15s) providing 5-log sterilization
- Vacuum instant concentration preserving over 85% of vitamin C
- Non-thermal drying maintaining water activity below 0.65
- Canned Pineapple: ≥65% solid content for baking or ready-to-eat consumption
- NFC Pineapple Juice: Turbidity stability exceeding 6 months for premium drinks
- Freeze-Dried Granules: 1:4.5 rehydration ratio for cereals or snacks
- Pineapple Jam: ≥68°Brix for baking or dairy applications
- Fermented Wine: 12±1%vol for specialty markets
- Probiotic Yogurt: ≥1*10^8 CFU/g for functional dairy products
- Aseptic cold filling (PET/Tetra Pak)
- Nitrogen-filled packaging (≤0.5% residual oxygen)
- Degradable stand-up bags (PLA composite material)
| Raw Material | Fresh pineapple |
|---|---|
| End Products | Concentrated juice, clear juice, beverage, jam, dried fruit, etc. |
| Capacity | 3 tons/day - 1500 tons/day (customizable) |
| Juice Yield | 40-50% |
| Initial Sugar Content | Approximately 14% Brix |
| Terminal Sugar Content | 58-60 Brix |
| Product Packaging | Aseptic bag, glass bottle, PET bottle, metal can, etc. |
- High Processing Capacity: 20 T/day to 1500 T/day
- Multiple Use: Processes fruits with similar characteristics
- Automatic Disinfection Control: Ensures sterilization effectiveness and controls residue
- High Output: Tubular pasteurizer improves pineapple yield
- High Efficiency: Belt juice extractor enhances extraction efficiency
- Energy-Saving: PLC-controlled process reduces labor intensity
- Low-Temperature Vacuum Evaporation: Minimizes flavor and nutrient losses
- Energy Recovery: Multiple measures improve energy utilization and reduce costs
- Health & Safety: UHT sterilizer and aseptic filling ensure food safety and extended shelf life
- Label-Saving: Integrated CIP system reduces labor and ensures hygiene
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ BELT TYPE JUICE EXTRACTING ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ BELT TYPE JUICE EXTRACTING ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
PINEAPPLE CONCENTRATION ⇒ BLENDING SYSTEM ⇒ STERILIZING ⇒ FILLING ⇒ PASTEURIZING TUNNEL ⇒ PACKAGING
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CUTTING ⇒ BLANCHING ⇒ DRYING ⇒ PACKING
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