Pineapple Juice Beverage Line 5000-20000BPH Filling
Price:
Negotiable
MOQ:
1 set
Delivery Time:
About 120 days after advanced payment
Brand:
Gofun Machinery
Product Description
Pineapple Juice Beverage Line 5000-20000BPH Filling
This pineapple juice beverage line is engineered for high-volume filling operations, taking extracted pineapple juice through blending, sterilization, and bottling at rates of 5,000 to 20,000 bottles per hour.
High-Speed Filling Architecture
The core of this line is a rotary filling monoblock that handles rinsing, filling, and capping in a single synchronized unit. For pineapple beverages, the system is typically configured for hot-fill operation (85-95°C), which ensures commercial sterility while accommodating the thermal sensitivity of pineapple flavor compounds. The filling valves are designed for particulate-containing liquids if your product includes pineapple pulp or pieces.
From Juice to Finished Beverage
Upstream of the filler, the line includes blending tanks for sugar and acid adjustment, a UHT sterilization unit for microbial reduction, and a holding tube to ensure proper dwell time. Post-filling, bottles pass through a warming tunnel to prevent thermal shock, then to labeling and packing stations.
Bottle and Cap Flexibility
The filling system accepts PET bottles ranging from 200ml to 1.5L with neck diameters between 28mm and 38mm. Changeover between bottle formats is achieved through quick-release star wheels and adjustable guide rails, typically within 30 to 60 minutes.
Controls and Cleaning
The line operates under PLC control with a touchscreen HMI displaying real-time parameters: filling temperature, flow rate, bottle count, and CIP status. An integrated CIP system circulates cleaning solution through all product pathways without manual disassembly.
Capacity Range Explained
The 5,000-20,000 BPH range covers small-batch craft production through to high-output commercial bottling. For pineapple juice specifically, we recommend matching capacity to your sterilization system’s rated flow to maintain consistent product temperature throughout the fill.
Delivery and Support
Each line is factory-tested before shipment. We provide layout drawings, utility requirements, and a spare parts list. On-site installation and training are available for international projects.
Key Technological Highlights
- Modular peeling/coring/slicing unit with efficiency ≥5 tons per hour
- Optical sorting system with defect accuracy ≥99.2%
- Low-temperature pasteurization (72°C/15s) providing 5-log sterilization
- Vacuum instant concentration preserving over 85% of vitamin C
- Non-thermal drying maintaining water activity below 0.65
Final Products
- Canned Pineapple: ≥65% solid content for baking or ready-to-eat consumption
- NFC Pineapple Juice: Turbidity stability exceeding 6 months for premium drinks
- Freeze-Dried Granules: 1:4.5 rehydration ratio for cereals or snacks
- Pineapple Jam: ≥68°Brix for baking or dairy applications
- Fermented Wine: 12±1%vol for specialty markets
- Probiotic Yogurt: ≥1*10^8 CFU/g for functional dairy products
Tailored Packaging Options
- Aseptic cold filling (PET/Tetra Pak)
- Nitrogen-filled packaging (≤0.5% residual oxygen)
- Degradable stand-up bags (PLA composite material)
Technical Specifications
| Raw Material | Fresh pineapple |
|---|---|
| End Products | Concentrated juice, clear juice, beverage, jam, dried fruit, etc. |
| Capacity | 3 tons/day - 1500 tons/day (customizable) |
| Juice Yield | 40-50% |
| Initial Sugar Content | Approximately 14% Brix |
| Terminal Sugar Content | 58-60 Brix |
| Product Packaging | Aseptic bag, glass bottle, PET bottle, metal can, etc. |
Key Features
- High Processing Capacity: 20 T/day to 1500 T/day
- Multiple Use: Processes fruits with similar characteristics
- Automatic Disinfection Control: Ensures sterilization effectiveness and controls residue
- High Output: Tubular pasteurizer improves pineapple yield
- High Efficiency: Belt juice extractor enhances extraction efficiency
- Energy-Saving: PLC-controlled process reduces labor intensity
- Low-Temperature Vacuum Evaporation: Minimizes flavor and nutrient losses
- Energy Recovery: Multiple measures improve energy utilization and reduce costs
- Health & Safety: UHT sterilizer and aseptic filling ensure food safety and extended shelf life
- Label-Saving: Integrated CIP system reduces labor and ensures hygiene
Process Flowcharts
Pineapple Juice Concentration Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ BELT TYPE JUICE EXTRACTING ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ BELT TYPE JUICE EXTRACTING ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ EVAPORATING ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Pineapple Juice Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ BELT TYPE JUICE EXTRACTING ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ BELT TYPE JUICE EXTRACTING ⇒ ENZYMATIC HYDROLYSIS & FILTRATION SYSTEM ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Pineapple Beverage Line
PINEAPPLE CONCENTRATION ⇒ BLENDING SYSTEM ⇒ STERILIZING ⇒ FILLING ⇒ PASTEURIZING TUNNEL ⇒ PACKAGING
PINEAPPLE CONCENTRATION ⇒ BLENDING SYSTEM ⇒ STERILIZING ⇒ FILLING ⇒ PASTEURIZING TUNNEL ⇒ PACKAGING
Dried Pineapple Processing Line
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CUTTING ⇒ BLANCHING ⇒ DRYING ⇒ PACKING
FRESH PINEAPPLE ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CUTTING ⇒ BLANCHING ⇒ DRYING ⇒ PACKING
Our Services
Pre-Sales Service
Our engineering team designs customized equipment lists tailored to your specific requirements, capacity needs, local voltage specifications, and workshop conditions. We consider all crucial factors including water supply, power supply, and steam requirements. All equipment is constructed from SUS304 stainless steel, and customers can visit our facility for equipment testing before shipment.
On-Purchase Service
All machines are manufactured according to contract specifications and drawings. After receiving full payment, we arrange shipment promptly with all exported machines packaged in wooden crates, including installation instructions.
After-Sales Service
Our engineers will install equipment at your workshop. We provide a one-year quality guarantee and lifelong service support.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Shanghai Gofun Machinery Co., Ltd.
Location
Room 1309-1313, No. 3, Tongda Square, Anting Town, Jiading District, Shanghai, China
Contact Person
Daryl Yu