Industrial Metal Corrugated Packing for High Capacity Thermal Separation
| Attribute | Value |
|---|---|
| Product name | industrial racking and shelving, heavy duty boltless shelves, industrial metal racking shelves drive-in rack |
| Key Word | Structrue Packing |
| Material | Steel, High-quality steel Q235B, Cold rolled steel sheets |
| Feature | Corrosion Protection, Suitable for Outdoors |
| Surface treatment | Powder Coating, Powder Coated Finish, Lead free epoxy electrostatic powder |
| Packing | Email Cartons 1pcs /carton, Customers' Request, Box Packing |
| Finish | Color Powder Coated, Black/galvanized/colorful spay paint |
| Style | Adjustable Shelf Height, Modern, Light duty/medium duty/heavy duty |
Our Industrial Metal Corrugated Packing is engineered for high-efficiency mass transfer in demanding separation processes. Designed with precision-engineered corrugations, this structured packing delivers exceptional vapor-liquid contact while maintaining low pressure drop - making it ideal for distillation, absorption, and stripping columns across petrochemical, pharmaceutical, and environmental applications.
| Parameter | Specification |
|---|---|
| Material Grades | 304/316L/410 SS, Titanium, Nickel Alloys |
| Surface Area | 250-750 m²/m³ |
| Foil Thickness | 0.1-0.2mm (±0.01mm) |
| Corrugation Angle | 45°/60° |
| Packing Height | 100-200mm per element |
| Max Temperature | 650°C (Continuous) / 750°C (Peak) |
| Pressure Drop | 0.2-1.5 mbar/m at F=1.5 Pa⁰*⁵ |
| Capacity Factor | 0.05-0.12 m/s |
- Superior Mass Transfer Efficiency - High surface area (250-750 m²/m³) maximizes interfacial contact with optimized corrugation angle (45°-60°) for enhanced liquid distribution
- High Capacity Operation - Capacity factor (Cₛ) of 0.05-0.12 m/s reduces column diameter requirements with flooding point 15-20% higher than random packing
- Durable Construction - Available in 304/316/410 stainless steel with special alloys (Hastelloy®/Monel®) on request
- Operational Advantages - Pressure drop 30-50% lower than trays with HETP as low as 150mm for sharp separations
- Petrochemical Industry - Crude oil fractionation, Naphtha splitter columns, Ethylene glycol purification
- Chemical Processing - Acid gas absorption (CO₂/H₂S), Solvent recovery towers, Fine chemical distillation
- Environmental - VOC removal systems, Wastewater strippers, Flue gas desulfurization
- Pharmaceutical - High-purity solvent distillation, Essential oil concentration, API separation columns
- Material Selection - Precision cold-rolled stainless steel coils with ultrasonic thickness verification (±0.005mm)
- Corrugation Formation - CNC-controlled hydraulic press with <0.05mm repeatability and angle tolerance ±0.5°
- Surface Treatment - Electropolishing (Ra≤0.4μm for fouling resistance) with optional PTFE coating for acidic services
- Assembly - Robotic stacking with 0.1mm alignment precision and laser welding of end plates
- Quality Control - 3D scanning for geometry verification with flow testing in pilot column (1:1 simulation)
It helps separate liquids and gases in chemical towers (like oil refining or water treatment).
Standard is stainless steel (304/316), but we also offer special metals for harsh chemicals.
No - comes in easy-to-stack sections with instructions.
Yes - small test pieces available for evaluation.
Custom Designs: Tailored corrugation patterns for your process.
Tech Support: CFD modeling for performance prediction.
Request samples with your operating parameters for a free efficiency analysis!
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.