1800 Nm³/H Volume Flow Containerized Two Stage Screw Air Compressor
Containerized System Energy-Saving Two Stage Rotary Screw Air Compressor
Background
Compressed air is widely used in industry. The production workshop of general enterprises is fixed. Through the construction of air compressor station via setting up air compressor and after-treatment device, compressed air is provided for production line and production process.
But for some special industries, due to the production and working places are constantly changing, such as the enterprises implementing exploration and construction outside, their work sites are all outdoors, usually they do not have the conditions to build a fixed air compressor station. At the same time, there are potential safety hazards in the use of air compressor in the open air, especially in the rainy season, the air compressor can only be shut down or set up a rainproof shed, which will affect the use of gas supply.
The design of the containerized type air compression station can meet the use requirements of compressed air in these special environments. There are also some enterprises where the gas consumption place is not fixed, and the air compressor needs to be replaced regularly. At this time, the containerized type air compressor station is also a good choice. When the work of a construction site is completed, the containerized type air compressor can be immediately transferred to the next exploration point or construction site for further use.
The containerized type air compressor can solve the problem of special industrial demand for compressed air, which is convenient and practical, and plays an important role in industrial production.
Composition
The main parts of the containerized type screw air compressor are air compressor and cabinet. While the container is with axial flow fan, lighting, air inlet louver , primary air filter, exhaust louver and insect screen, air inlet guide cover, air guide cover (air-cooled air compressor) for hot air exhaust, safety door lock, container door lock, sound absorption and heat insulation, which can meet the requirements of running status observation, recording, and daily maintenance for air compressor.
Application & Prospect
The containerized type screw air compressor is characterized by convenient hoisting, easy transportation, simple operation, low noise, high safety and low failure rate. It is well applied in special industries and special using environments such as engineering construction site, shipyard, field exploration, mine drilling, offshore platform, Metro shield machine maintenance site, natural gas off load station, etc, It plays an important role in above fields.
The containerized type screw air compressor makes the whole workshop look clean and tidy, it also reduces the noise, and improves the working environment of the air compressor operators. With the urban industrial land will be more tense, if a factory has a large number of air compressors but does not have enough air compressor station room, you can refer to the design idea of the three-dimensional garage, and stacking multiple containerized air compressor to solve this problem.
At present, there are a large number of mechanical and electrical construction and installation enterprises in the world, especially in the overseas developing countries. The containerized type screw air compressor station is convenient for both sea transportation and land transportation. The standard size containerized type screw air compressor station can be directly loaded and transported by ship without container, which can reduce a lot of transportation cost for the enterprise and meet the requirements of overseas construction.
Control System
PLC English controller menu
◆ Four control modes: Automatic control, manual control, linkage control, remote control.
◆ Real running state: Power supply, exhaust pressure, exhaust temperature, standard time.
◆ Automatic malfunction alarm: overheating, lack of oil, over pressure separator block, oil filter block, air filter element block, lack of phase and phase reverse, motor overload, sensor failure, etc.
◆ Parameter preset/modification: Control mode, automatic start/stop load/unload pressure, temperature bound, load reply time; order choose of multiple compressor, maintenance time, calendar, and time.
◆ History record check: Load/unload running time, oil filter left time; separator left time, air filter left time, total running time, history failure record.
Specification
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Containerized High Pressure Screw Air Compressor |
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Model |
SE400AE-32 |
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Shaft power |
400 |
KW |
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Volume flow |
1800 |
Nm³/h |
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Max working pressure |
32 |
Bar |
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Power Supply |
400/3/50(Could be customized) |
V/P/ Hz |
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Speed |
1500 |
rpm |
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Cooling Type |
Air/Water Cooling |
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Dimension |
6058×2438×2591 |
L×W×H mm |
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Cabinet material |
SPA-H |
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Box color |
RAL-9003 |
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Sound Pressure level |
95 |
dB(A) |
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Weight |
9800 |
Kg |
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Motor protection level |
IP55 |
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Start-up mode |
Soft Start(Schneider) |
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Lubricant Oil |
120 |
L |
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Oil content |
3 |
PPM |
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Air nozzle size |
DN65 |
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Maintenance period |
1000 |
H |
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Exhaust temperature |
≤ambient temperature+15 |
℃ |
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Air tank |
0.6M3,40bar |
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Antiseptic treatment (Cooler) |
Anode Oxidation |
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Communication Protocol |
MODBUS - FROFIBUS |
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System Flow
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Air |
Air→Air Filter →Air Intake Valve →Airend →Oil-Air Separator Tank→Minimum Pressure Valve →Cooler →Air Tank→Compressed Air Discharge |
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Oil |
Oil→Oil-Air Separator Tank →Temperature Control Valve→Oil Cooler(Or By pass)→Oil Filter→Airend(Injection compression)→Oil-Air Separator Tank→Recycling |
Service
GooDSeaA has established a good after-sales service system to provide customers with full support from beginning to end in time:
- During the before- sales stage, answer questions for customers about equipment selection and production efficiency planning
- During the in-sales stage, provide professional and technical guidance on equipment layout and equipment installation
- During the after-sales stage, provide on-site training on equipment commissioning, operation and maintenance
- Provide lifelong service of supplying spare parts for equipment maintenance, helping solve any problem occur during equipment operation which reassures customers that there is no worry about the supply of spare parts, faults handling and any relevant after-sales service problem.
Multiple business modes available
Direct Manufacturer
Looking for distributors to help market our products
OEM Service
EMC
Equipment Renting
......
Brand of Main Components of Machine
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Motor |
WEG/Marathon |
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PLC Control System |
Siemens |
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Circuit Breaker |
ABB |
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Pressure Transducers |
MEAS |
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Temperature Control Valves |
AMOT |
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Vibration Sensors |
Bently |
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Temperature Sensor |
SEC |
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...... |
...... |
Photos
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.