Automatic Aseptic Tank System for UHT Milk & Juice

Aseptic Tank is a fully automated aseptic tank is available as a separate unit or as a component in UHT line solutions, with guaranteed performance.

1. Used as liquid storage tank, liquid composing tank, temporary storage tank and water storage tank etc.

2. Ideal in fields such as foods, dairy products, fruit juice beverages , pharmacy, chemical industry and biological engineering etc.

3. material can be: SUS 304, or SUS 316L

System design :

1,capacity :5000~15000L

2,Products :milk or milk drinking or any other liquids

Supply :

1,tank:

Stainless steel tank body, with outerwear cover

Manhole and cover, with CIP ball

Three sets of adjustable feet

One foot with weight weigh sensor

Joint for milk, cooling water, air and CIP

Valve units, includes air filter, steam protect system and safety units

Control system and human operation system

Connect with Central control units, supply the single to the central control room

Connect single with CIP system

Connect single with Aseptic filling machine

Connect single with sterilizer

Ladder with protect setting

Commission tools

2,Technical documents

Automatic control system

- control system

- Programme lanuage and method used international standard

- control system, PLC can monitor central control room

- Siemens S7-300

- pneumatic safety sanitary valve units

- electrical switch and protect setting in the control panel

3,Technical parameters

Capacity: 5000~15000L

Steam supply: 1000kg/h

Steam usage in the pre-sterilize ( 2.7bar) 200kg/h

Usage of steam(1 bar): 25 kg/h

Cooling water supply: 10 000 l/h

Cooling water usage in the pre-sterilizer (3 bar, 20°C) 2 000l

Gauge air 50 Nl/h

Sanitary compressed air 50Nm3/h

Saniraty air storage 6 bar2 m3

CIP flow 12 000 l/h

Electrical : 3x380V/50 Hz

Motor power: 4KW

Aseptic tank features:

1. Aseptic tank can offer a safe aseptic production environment, super long equipment life.
2. Tank shell and the two tank feet has accurate weighing module, which can get accurate weight, which can control the production and quality better.
3. Aseptic cross valve and the filling end valve unit have steam barrier protection, which can avoid the valve unit contamination, and ensure the product free from contamination.
4. The aseptic air system has the dust, water and odor removal pre-filtering unit, and can ensure the air cleanliness. The microbiology filter adopts two 0.03 micrometer filters in series connection, which can ensure the aseptic air safety
5. Steam system adopts the 2-micrometer stainless steel filtering net, which can make the steam achiever sanitary requirement.
6. Pressure sensor can control the pressure inside the tank accurately and can ensure the subsequent filling equipment get uniform pressure without fluctuation.
7. The tank is equipped with top or bottom aseptic agitation.

Main components