30 to 51mm Twin Screw Extruder Gearbox Replace and Overhaul Service for Speed Upgrade
We provide professional gearbox replacement, overhaul and speed upgrade services for all mainstream imported twin-screw extruder brands, including Coperion, Toshiba, Maris, Leistritz and JSW. Adopting our proprietary bilateral symmetrical gear drive system, our upgraded gearboxes feature a designed service life of over 72000 working hours and an average torque coefficient of 10.4. All core bearings are sourced from Sweden SKF and Germany INA, ensuring stable high-torque output. Our service helps customers achieve significant speed increase, production capacity improvement and equipment service life extension at a fraction of the cost of original replacement.
- World-class Bilateral Symmetrical Transmission Technology: Our core transmission technology is on par with international top-tier brands. The unique symmetrical design eliminates unilateral shaft load, significantly improving gearbox load capacity and operational stability.
- Ultra-long Service Life: Optimized structural design and premium materials ensure a standard designed service life of over 72000 working hours, supporting continuous stable operation for up to 10 years.
- High-performance Core Components: All gearboxes are equipped with internationally renowned Sweden SKF and Germany INA bearings, as well as imported German oil seals, guaranteeing ultra-high reliability of the transmission system.
- Comprehensive Performance Upgrade: Compared with original old gearboxes, our upgraded products can achieve 20%-50% speed increase, 30%-60% production capacity improvement and 15%-20% energy consumption reduction.
- Perfect Compatibility: All gearboxes are manufactured according to original equipment dimensions, achieving 100% direct replacement without modifying the extruder body.
| screw diameter | 34-40mm | 37~42mm | 48-54mm | 53-62mm | 56-63mm | ||||
| center distance | 30mm | 33.4mm | 42mm | 48mm | 51mm | ||||
| n2 | Pmax 2T Fmax | Pmax 2T Fmax | Pmax 2T Fmax | Pmax 2T Fmax | Pmax 2T Fmax | ||||
| rpm | kw N.M KN | kw N.M KN | kw N.M KN | kw N.M KN | kw N.M KN | ||||
| 300 | 15 2X238 55 | 20 2X318 85 | 37 2X590 227 | 55 2X875 227 | 75 2X1190 227 | ||||
| 400 | 19 2X229 55 | 27 2X322 85 | 50 2X590 227 | 75 2X895 227 | 90 2X1070 227 | ||||
| 500 | 24 2X229 55 | 35 2X330 85 | 60 2X580 227 | 90 2X860 227 | 110 2X1150 227 | ||||
| 600 | 30 2X238 55 | 42 2X330 85 | 75 2X596 268 | 110 2X875 268 | 144 2X1160 268 | ||||
| screw diameter | 57-66mm | 37~42mm | 48-54mm | 53-62mm | 56-63mm | ||||
| center distance | 52mm | 60mm | 64mm | 76mm | 78mm | ||||
| n2 | Pmax 2T Fmax | Pmax 2T Fmax | Pmax 2T Fmax | Pmax 2T Fmax | Pmax 2T Fmax | ||||
| rpm | kw N.M KN | kw N.M KN | kw N.M KN | kw N.M KN | kw N.M KN | ||||
| 300 | 75 2X1190 227 | 110 2X1750 290 | 144 2X2290 290 | 220 2X3500 426 | 250 2X3980 426 | ||||
| 400 | 90 2X1070 227 | 144 2X1720 290 | 185 2X2200 290 | 315 2X3760 426 | 330 2X3960 426 | ||||
| 500 | 110 2X1050 227 | 185 2X1770 361 | 240 2X2290 361 | 390 2X3750 507 | 415 2X3980 507 | ||||
| 600 | 144 2X1150 268 | 220 2X1750 361 | 280 2X2230 361 | 450 2X3600 507 | 500 2X3980 507 | ||||
- Reinforcement Modification: PP, PA, PBT, ABS, PC, POM, PPS, PET reinforced with carbon fiber and glass fiber
- Filler Modification: PE, PP, EVA filled with calcium carbonate, talcum powder, titanium dioxide, carbon black and other inorganic fillers
- Masterbatch Production: Color masterbatch, flame retardant masterbatch, carbon black masterbatch, degradable masterbatch and various functional masterbatches
- Plastic Alloy Compounding: PC+ABS, PA+ABS, PA+PE, PBT+PET and other high-performance polymer alloys
- Special Engineering Plastics Processing: PEEK, PEI, PPS, PPSU, PA6T, PA9T, LCP and other high-temperature resistant materials
- High-dispersion Compounding: Nano material dispersion, powder coating processing and high-grade fiber grade masterbatch production
- Reaction Extrusion: In-situ polymerization and polycondensation reaction extrusion processes
Sichuan Advance Technology Co., Ltd. (ADVS) is a professional manufacturer focusing on the R&D, design and production of co-rotating and counter-rotating parallel twin-screw extruder complete lines. We have integrated and upgraded years of industry experience to develop our core transmission concept and form our proprietary "bilateral symmetrical gear drive system". This technology enables our equipment to feature high torque, high efficiency, low energy consumption, excellent cost performance and long service life. Our manufacturing technology and product quality keep pace with the world’s top extruder manufacturers.
- Complete twin-screw extruder production lines
- High-torque customized extruder gearboxes
- Precision screw elements and barrels for all major imported extruder brands
- Automatic LFT-D long fiber reinforced thermoplastic production lines
- Counter-rotating parallel twin-screw extruders
- Differential concentration mixers
- Professional repair, replacement and upgrade services for imported extruder gearboxes
- Overhaul and precision machining of large mechanical parts
- Custom design and manufacturing of screw elements compatible with German and Japanese branded extruders
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.