30khz durable Ultrasonic fabric cutting system with robot to cut cloth.

Introduction

The ultrasonic cutting device is composed of an ultrasonic transducer, a casing, a cutting blade and ultrasonic power supply. Ultrasonic energy generate energy with tens of millions of vibrations, and the cutting edges are bonded at the same time, so the cutting points will not produce burrs or abrasions like conventional cutting, and the cutting edges will be very flat. It can cut a variety of products that are difficult to cut with common tools, solving production and processing problems.
The ultrasonic cutting machine can not only be used handheld (for temporary cutting of a small amount of material), but also can be installed on a robot arm (suitable for large-scale production line cutting.)
Ultrasonic cutting also has a great advantage, that is, it can melt the cutting material while cutting. The cutting area is perfectly sealed to prevent loosening of the tissue of the material being cut (such as flashing of textile materials).So ultrasonic cutting is widly used in fabric, textile, Home textiles ,Non-woven,seat cushion, sound insulation cotton.

Parameter

Advantages

The ultrasonic cutter consists of a generator, a transducer, and a cutting blade. The generator produces high-frequency electrical energy, typically in the range of 20 kHz to 40 kHz. This electrical energy is then converted into mechanical vibrations by the transducer, which is typically made of piezoelectric materials.

The mechanical vibrations generated by the transducer are transferred to the cutting blade, causing it to vibrate at an extremely high frequency. This rapid vibration, combined with the sharpness of the blade, enables the ultrasonic cutter to cut through materials with minimal force and precision.

1. Cutting edge is very smooth and clean
2. Cutting efficiency is more than 10 times of traditional, saving cost
3. Use compressed air device to ensure the equipment can work stably for a long time
4. Special replaceable blade (wear-resistant), save money
5. Simple operation, hand-held cutting or cutting with a robotic arm (CNC)
Suggestion: Use wood chipboard as a backboard

Application:

Ultrasonic cutting equipment is suitable for cutting:

1. Thermoplastics (plates, sheets, films, laminates)
2. Carbon fiber CFRP
3. Rubber (vulcanized latex, non-vulcanized latex, film material, tube)
4. Composites (prepregs, polyethylene fibers, carbon molded products or glass fibers (GFRP))
5. Resin
6. Silicone
7. food
8. foam
9. Paper (honeycomb)
10. PVC foam board