High Strength Carbon Fiber Guide Roller with Corrosion Resistance and Light Weight for Lithium Battery Production
Price:
2000USD/pc-5000USD/pc
MOQ:
1PCS
Delivery Time:
50DAYS
Brand:
HUATAO
Product Description
High Strength Lithium Battery Guide Roller with Excellent Corrosion Resistance
Carbon fiber materials offer superior strength-to-weight ratio, making them ideal replacements for metal components in industrial applications, particularly in the rapidly growing lithium battery industry.
Carbon Fiber Lithium Battery Guide Roller Features
These precision-engineered guide rollers provide exceptional performance characteristics:
- Extremely lightweight construction
- Superior inertia properties
- Excellent corrosion and fatigue resistance
- High precision performance
Technical Specifications
| Parameter | Specification |
|---|---|
| Roller material | High-performance carbon fiber composite material |
| Shaft head connection | Durable and reliable (patented technology) |
| Weight | 3kg, composite material density 1600kg/m³ |
| Surface coating | Composite material coating or fiber composite material coating |
| Maximum diameter | Custom designs available <80mm |
| Surface roughness | Rz0.2um-1.5um |
| Maximum length | Custom designs available <3500mm |
| Surface hardness | Shaw D85, or fiber material surface hardness Babbitt 55 |
| Stiffness | 180N/meter, deflection deformation 0.01mm/m (custom stiffness available) |
| Composite coating thickness | 0.3mm |
| Speed | Linear speed 1200m/min, or custom designs >7000r/min |
| Surface exhaust design | Smooth operation |
Manufacturing Process
The production of carbon fiber lithium battery guide rollers involves three critical stages:
1. Blank Preparation
The process begins with carbon fiber tubes manufactured to precise specifications:
- Custom molds created with thermal expansion considerations
- Precision cutting of carbon fiber prepreg
- Layer-by-layer rolling onto molds for structural stability
- OPP film wrapping for dimensional accuracy
- Curing in specialized furnaces
2. Rough Machining Stage
Post-curing processing ensures dimensional accuracy:
- Rough turning to remove excess material
- Semi-finishing for improved accuracy
- Quality checks for surface imperfections
- Precision aluminum component integration
3. Finishing and Surface Treatment
Final processing delivers superior performance:
- Precision grinding for micrometer-level accuracy
- Specialized painting and surface treatments
- Dynamic balance testing
- Rigorous quality control before shipment
Material Properties: Elastic Modulus
Carbon fiber materials exhibit exceptional mechanical properties:
- T300 carbon fiber modulus: ~230GPa
- Superior to cold-rolled steel (180GPa) with significantly lower density
- Enhanced modulus through strategic layer design
- Unidirectional layers provide optimal stress resistance
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
HUATAO LOVER LTD
Location
NO.298th of ZHONGHUA NORTH STREET,SHIJIAZHUANG CITY,CHINA.
Contact Person
Maple