10Tpd Natural Gas Regenerative Burner Recuperative Furnace for Glass Manufacturing with Heat Exchanger Technology
This 10Tpd recuperative furnace with natural gas regenerative burner is engineered specifically for the glass manufacturing industry. The system utilizes advanced heat exchange technology to preheat combustion air, significantly improving energy efficiency while reducing fuel consumption and operational costs.
The high-efficiency regenerative combustion system comprises a regenerative burner and reversing system, organized into three main sections: preheating, heating, and homogenization. The system employs heat storage chambers to capture and reuse thermal energy from flue gases, maximizing heat recovery and combustion air temperature.
- Heat Exchanger: Dual concentric pipe design where hot flue gases flow through the outer pipe while cold air circulates through the inner pipe, enabling efficient heat transfer without cross-contamination
- Combustion System: Preheated air mixes with natural gas fuel in the burner, achieving superior combustion efficiency and higher operating temperatures
| Feature | Benefit |
|---|---|
| Stable Flame | Consistent combustion performance and temperature control |
| No Reversal Required | Simplified operation and maintenance |
| Compact Footprint | Space-efficient design for optimized facility layout |
| Lower Investment | Cost-effective solution with rapid return on investment |
- Melting Section: Primary area for batch material melting and glass liquid homogenization, featuring flame space above and melting tank below
- Dog House: Entry point for batch materials where heat transfers from flame space to glass liquid
- Air & Gas Access: Channels for heated air and gas flow into pre-combustion chamber after exiting regenerator
The comprehensive melting technology system ensures optimal daily production through precise control of temperature, pressure, bubbling, glass liquid level, fuel, and reversing mechanisms. Temperature distribution across the melting tank length is critical for glass melting speed, liquid convection, forming conditions, fuel combustion efficiency, and furnace longevity.
- Port leg temperature
- Breast wall temperature
- Flame temperature
- Glass liquid temperature
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