Automatic High Temperature 50t Industrial Glass Furnace with Custom Melting Solutions & Waste Heat Recovery
Price:
Negotiable
MOQ:
1 set
Delivery Time:
90 days after received the down payemnt
Brand:
JEFFER
Product Description
Customized Glass Melting Furnace Design & Production Solutions
Glass melting represents the most critical process in glass manufacturing, transforming batched materials into uniform, bubble-free liquid glass through high-temperature heating. Our 50-ton industrial glass furnace delivers precision melting for optimal production efficiency.
Glass Melting Process Stages
Silicate Formation
During heating, batch materials undergo solid-phase reactions that release gaseous products, ultimately forming opaque sinter composed of silicate and SiO2.
Glass Liquid Formation
The sinter melts to create flint glass liquid containing numerous bubbles, though chemical composition remains uneven at this stage.
Clearing Process
Continuous heating reduces viscosity, allowing gaseous impurities and visible bubbles to escape from the liquid pool.
Homogenization
Extended high-temperature exposure eliminates ripples through diffusion, creating uniform glass liquid. Homogenization temperatures are typically lower than clearing temperatures.
Furnace Types & Specifications
Capacity Classification
| Furnace Type | Daily Capacity |
|---|---|
| Small Scale Furnace | Below 50 tons |
| Medium Scale Furnace | 50-150 tons |
| Large Scale Furnace | 150+ tons |
Heating Source Options
| Furnace Type | Fuel Source |
|---|---|
| Fired Furnace | Natural gas, heavy oil, diesel oil |
| Electric Furnace | Electricity |
| Fired-Electric Furnace | Combustion fuel with electric supplementary heating |
Flue Gas Waste Heat Recovery
- Regenerator systems
- Recuperator systems
Furnace Structure Components
- Glass melting section
- Heat source supply section
- Waste heat recovery section
- Gas supply and waste gas exhaust systems
Melting Section Design
The melting section transforms batch materials into homogenized glass liquid. The upper flame space and lower melting tank work in concert, with burners feeding preheated air through ports to maximize flame efficiency.
Air & Gas Access Systems
Preheated air and gas mix in pre-combustion chambers before entering the flame space, while also serving as pathways for flue gas to return to regenerators.
Melting Technology Systems
Our comprehensive melting technology ensures optimal daily production performance, delivering high output, superior quality, reduced consumption, and extended furnace lifespan. The system integrates temperature control, pressure management, bubbling technology, glass level monitoring, fuel optimization, and reversing systems.
Equipment Packaging & Transportation
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
JEFFER Engineering and Technology Co.,Ltd
Location
4FL, B3 Saturn Builing, No. 98 Star Road, New North Zone, Chongqing, China
Contact Person
Maggie YU