Heavy Oil Soda Lime Glass Melting Furnace 50TPD Capacity with Combustion Supervision for Industrial Production
Price:
Negotiable
MOQ:
1 set
Delivery Time:
90 days after received the down payemnt
Brand:
JEFFER
Product Description
Heavy Oil Soda Lime Glass Melting Furnace - 50TPD Capacity
This industrial glass melting furnace utilizes heavy oil combustion technology with comprehensive supervision capabilities for optimal performance in glass production operations.
Glass Melting Process Overview
Glass melting represents the most critical stage in glass production, transforming batched materials into uniform, bubble-free liquid glass through high-temperature heating. The process involves five interconnected stages where each phase directly impacts subsequent stages and final glass quality.
Key Process Stages
- Glass Liquid Forming: Sinter materials melt into flint glass liquid with silicate and SiO2 transformation, though chemical components remain uneven initially
- Clearing: Continuous heating reduces viscosity, releasing gaseous impurities and eliminating visible bubbles from the liquid pool
- Homogenization: Extended high-temperature exposure eliminates ripples through diffusion, creating uniform glass liquid at temperatures lower than clearing stage
The complete melting process involves complex physical, chemical, and physicochemical reactions that transform mechanically mixed raw materials into sophisticated molten glass.
Furnace Classification by Capacity
| Furnace Type | Daily Capacity Range |
|---|---|
| Small Scale Furnace | Below 50 tons |
| Medium Scale Furnace | 50 tons to 150 tons |
| Large Scale Furnace | 150 tons plus |
Furnace Types by Product Application
| Furnace Type | Production Applications |
|---|---|
| Flat Glass Furnace | Float glass, sheet glass, and figured glass production lines |
| Domestic Glass Furnace | Container glass, tableware glass, tube glass, and similar production lines |
Furnace Structural Components
- Glass Melting Section: Primary area for material melting, clearing, and homogenization with flame space above and melting tank below
- Heat Source Supply Section: Burner system with preheated air feed ports for optimal flame efficiency
- Waste Heat Recovery Section: Energy efficiency system for heat recapture
- Gas Supply & Exhaust System: Comprehensive fuel delivery and waste gas management
The dog house serves as the entry point for batched materials, with heat transfer occurring from the flame space to the glass liquid below.
Melting Technology Systems
Advanced furnace melting technology encompasses multiple integrated systems including temperature control, pressure management, bubbling optimization, glass liquid level monitoring, fuel delivery, and reversing mechanisms.
Critical Control Parameters
- Temperature Control: Precise management of melting tank temperature distribution along furnace length
- Pressure Regulation: Static pressure control within gas system based on pressure distribution curves
- Bubbling Optimization: Stable bubble formation and positioning as key indicators of melting performance, directly affecting production capacity and glass quality
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Company
JEFFER Engineering and Technology Co.,Ltd
Location
4FL, B3 Saturn Builing, No. 98 Star Road, New North Zone, Chongqing, China
Contact Person
Maggie YU