Small Scale Automatic Industrial Glass Furnace 50 Tons Capacity with Multiple Fuel Options and Advanced Melting Technology
Price:
Negotiable
MOQ:
1 set
Delivery Time:
90 days after received the down payemnt
Brand:
JEFFER
Product Description
Glass Melting Process Overview
Silicate Formation Stage
During heating, batch materials undergo physicochemical solid phase reactions, releasing gaseous products and forming an opacity sinter composed of silicate and SiO2.
Glass Liquid Formation
The sinter melts, transforming silicate and SiO2 into flint glass liquid containing numerous bubbles, with uneven chemical composition and characteristics.
Clearing Process
Continuous heating reduces viscosity, releasing gaseous impurities and eliminating visible bubbles from the liquid pool.
Homogenization
Extended high-temperature exposure eliminates ripples through diffusion, achieving uniform composition throughout the glass liquid at temperatures lower than the clearing stage.
Industrial Glass Furnace Types
Capacity Classification
| Furnace Type | Daily Capacity |
|---|---|
| Small Scale Furnace | Below 50 tons |
| Medium Scale Furnace | 50 tons - 150 tons |
| Large Scale Furnace | 150 tons plus |
Heating Source Options
| Furnace Type | Fuel Source |
|---|---|
| Fired Furnace | Natural gas, heavy oil, diesel oil, or other combustion fuels |
| Electric Furnace | Electricity as primary fuel source |
| Fired-Electric Furnace | Combination of combustion fuel with electricity as supplementary heating |
Furnace Structure Components
- Glass melting section
- Heat source supply section
- Waste heat recovery section
- Gas supply and waste gas exhaust system
Melting Section
Comprises flame space (upper area) and melting tank (lower area) where batch materials melt and glass liquid undergoes clearing and homogenization. Burners feed preheated air through ports to enhance flame efficiency.
Pre-combustion Chamber
Air and gas mix through vortex motion, molecular diffusion, and collision before entering the furnace chamber.
Melting Technology System
Comprehensive system ensuring normal daily production with significant impact on high output, quality standards, low consumption rates, and furnace campaign longevity.
Key System Parameters
- Temperature control and distribution
- Pressure regulation and distribution curves
- Bubbling system management
- Glass liquid level monitoring
- Fuel optimization
- Reversing system operation
Temperature Control
Refers to melting tank temperature distribution along the furnace length, critical for process optimization.
Pressure Management
Gas system static pressure determined by pressure distribution curves for optimal furnace operation.
Bubbling System
Stable bubble shape and positioning serve as key indicators for melting performance evaluation, directly affecting furnace production capacity and glass liquid quality.
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Company
JEFFER Engineering and Technology Co.,Ltd
Location
4FL, B3 Saturn Builing, No. 98 Star Road, New North Zone, Chongqing, China
Contact Person
Maggie YU