Single Position Battery Packing Tape Machine Convenient Maintenance 800KG
Single Position Battery Packing Tape Machine Convenient Maintenance 800KG
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I. device function 3
2. Process requirements 3
Iii. Equipment introduction
Iv. Main components of equipment
Environmental requirements 17
Vi. Brands of main components
Installation and debugging 18
Viii. Acceptance requirements 18
Ix. Equipment quality assurance
Intellectual property rights 19
Dispute resolution 20
Xii. Breach of contract and liabilities 20
Xiii. Other 20
(1) the device is suitable for the function of automatic enclosure membrane of square aluminum battery, and it can be fed and fed manually or connected automatically.
(2) incoming quality products by feeding mechanism will deliver the battery to capsular, for institutions to prepare adhesive glue, controlled by servo manipulator, the battery into plastic bags, under the rotation of the roller, the battery pack glue in "U" type way, then the battery side by side and top plastic bags rubber and battery at the bottom of the top rubber on the battery, battery posted six surface glue.
(3) manual feeding cache, automatic feeding of the manipulator, battery envelope (6 sides), material cache under the mechanical hand.
- . Process requirements
- basic technical parameters of the equipment:
| NO. | project | Specifications describe | note |
| 1 | Equipment capacity | P 6 PPM | Prototype battery only (simplex design) |
| 2 | Product pass rate | ≥99%(only bad products caused by equipment) single plane flatness ±1mm | |
| 3 | Equipment failure rate | ≤2% (failure caused by equipment only) | |
| 4 | Thickness of insulation film | 80 mu mu m - 150 m | With isolation paper |
| 5 | Compressed air requirement | 0.5 ~ 0.65 Mpa usage: 100 l/min | |
| 6 | The power supply | AAC380V plus or minus 10% | |
| 7 | Upper insulation film mode | Manual feeding, belt connection, film pulling; | |
| 8 | The noise sound | ≤75db(1000mm away from the outer wall of the equipment and operation measurement)) | |
|
9 |
Coated appearance |
1) bubble diameter <3mm; Points < 5pcs/ side; Fold bubble length < 5mm, width < 1.5mm, quantity < 2pcs/ side; 2) no foreign body is allowed between the electric core shell and the insulation film; 3) there should be no foreign bodies on the battery surface (including electrolyte); 4) the sag degree on one side of the battery is ±1.0mm 5) envelope alignment accuracy ±0.5mm; |
|
| 11 | MTBF (mean fail-free time) : | ＞4 h | |
| 12 | The weight of the | Load bearing per unit area ≤650Kg/M |
- acceptance model:
| NO. |
project
|
Cell size (thickness * width * length) (mm) |
| 1 | Based on batteries | 36*130*240 |
- battery specification and model:
| NO |
project |
Cell size (thickness * width * length) (mm) |
| 1 | Based on batteries | 36*130*240 |
| 2 | Maximum compatible size | 150-240 (length direction) |
2.3 The process flow
2.4 The technological requirements
| Feeding and positioning |
|
| Batteries, plastic bags |
|
| Blanking and transshipment |
|
4,Main components of equipment
| NO. | Work station | Part name | Quantity | note |
| 1 | Feeding wire | Stepper motor | 1 | |
| 2 | Drawstring * L3000 | Article 1. | ||
| 3 | Roller guardrail | Article 2. | ||
| 4 | Positioning cylinder | 1 | ||
| 5 |
positioning
|
1 set of | ||
| 6 | Stop the cylinder | six | ||
| 7 | Stop institutions | six | ||
| 16 | Packing and feeding station | The X axis module | 1 set of | |
| 17 | The Y axis module | 1 set of | ||
| 18 | Mounting plate | 1 set of | ||
| 19 | Grip the cylinder | 1 | ||
| 20 | Gripper insulation pad | 2 | ||
| 21 | Rotating mechanism | 1 | ||
| 22 | The rotating cylinder | 1 | ||
| 23 | Flexible alarm mechanism | 1 set of | ||
| 24 | X axis, Y axis motor | 2 | ||
| 25 | Module bracket | 1 set of | ||
| 26 | Pushing location | Push material clamp cylinder | 1 | |
| 27 | A rotary motor | 1 | ||
| 28 | Pushing module | 1 | ||
| 29 | Secondary positioning mechanism | 1 set of | ||
| 30 | Bag JiaoGong bit | The bottom rubber roller | Article 2. | |
| 31 | Plastic bags institutions | 2 sets of | ||
| 32 | Servo motor | 2 | ||
| 33 | Pull the rubber roller | 1 | ||
| 34 | Pull glue agency | 1 set of | ||
| 35 | Magnetic powder clutch | 1 | ||
| 36 | Pull plastic machine | 1 | ||
| 37 | Laminated cylinder | 1 | ||
| 38 | Clamp device | 1 set of | ||
| 39 | Rubber cutting cylinder | 1 | ||
| 40 | cutter | 1 | ||
| 41 | Rubber cutting institutions | 1 set of | ||
| 42 | Bottom side cots | 2 | ||
| 43 | Package bottom side mechanism | 2 sets of | ||
| 44 | Mounting plate | 1 set of | ||
| 45 | Put JiaoGong a | Gas rose axis | 2 | |
| 46 | Magnetic powder clutch | 2 | ||
| 47 | A roll | four | ||
| 48 | Electrostatic mechanism | 1 set of | ||
| 49 | The tension cylinder | 1 | ||
| 50 | The tension roller | 1 | ||
| 51 | Mounting plate | 1 set of | ||
| 52 | stents | 1 set of | ||
| 53 | Corner cut location | Rubber cutting institutions | 1 set of | |
| 54 | cutter | four | ||
| 55 | Activity of cylinder | 1 | ||
| 56 | Side wrapping position | Side covering mechanism | 2 set of | |
| 57 | Forward cylinder | 2 | ||
| 58 | Positioning cylinder | 2 | ||
| 59 | Packing side glue cylinder | four | ||
| 60 | Transplanting station | Rodless cylinder | 1 | |
| 61 | Battery moving jig | 5 sets of | ||
| 62 | Upper and lower cylinder | five | ||
| 63 | The rotating cylinder | 1 | ||
| 64 | Transplanting mechanism | 1 set of | ||
| 65 | Plastic bag positioning station | Locate the component | 4 sets of | |
| 66 | stents | 1 set of | ||
| 67 | Pressure cylinder | four | ||
| 68 | Upper and lower cylinder | four | ||
| 69 | The clamping cylinder | eight | ||
| 70 |
Folding station
|
Folding mechanism | 2 sets of | |
| 71 | Forward cylinder | 2 | ||
| 72 | Positioning cylinder | 2 | ||
| 73 | Activity of cylinder | four | ||
| 74 | Upper and lower cylinder | 2 | ||
| 75 | Left and right moving cylinder | 2 | ||
| 76 |
Blanking station
|
The X axis module | 1 set of | |
| 77 | The Y axis module | 1 set of | ||
| 78 | Mounting plate | 1 set of | ||
| 79 | Grip the cylinder | 1 | ||
| 80 | Gripper insulation pad | 2 | ||
| 81 | Flexible alarm mechanism | 1 set of | ||
| 82 | X axis, Y axis motor | 2 | ||
| 83 | stents | 1 set of | ||
| 84 | Rack system | rack | 1 set of | |
| 86 | Control system | PLC | 1 set of | |
| 87 | Touch screen | 1 set of | ||
| 89 | Low voltage electrical appliances | 1 set of | ||
| 90 | Photoelectric sensor | 102 | ||
| 91 | Solenoid valve | 51 |
- Environmental requirements
- compressed air: air source pressure (compressed air) > 0.5-0.6mpa, maximum consumption of 19L/min, dryin环境温度:10～35℃
- relative humidity: 5 ~ 55% HR
- power source: AC220V, single-phase; Voltage fluctuation is less than ±10%; Power supply: 12KW
- true air: vacuum degree: -100kp ~ -70kp, stable negative pressure, to meet the stable production of equipmet
7,Installation and debugging
When the equipment arrives at the demand site, the demander shall provide power, air source, vacuum and acceptance materials for installation and debugging at the site free of charge. The supplier shall be responsible for the installation and debugging of the equipment, and carry out trial production of 100, 500, 1000 and 5000PCS to gradually increase the production capacity；
1. New equipment promise
Our company guarantees that the goods provided to customers are brand new, complete and unused equipment.
2. Confidentiality commitment
Our company promises that without the written permission of any party, the other party's related drawings, technical information, business information and other business secrets and technical secrets must not be leaked to third parties in any way.
3. After-sales service commitment
(1)Two months from the date of shipment of the equipment, Party B is responsible for non-human faults in a timely and free warranty within one year (when the equipment is faulty, the after-sales service staff will respond within 2 hours after receiving the notification. According to the situation, personnel must be in place within 48 hours. No later than 60 hours, to ensure the continuity of production by the buyer;
(2)After the equipment has passed the warranty period, if there is a problem, the two parties communicate and deal with it. If necessary, after-sales personnel will be sent to repair it, and only the cost will be charged. Zh
(3)During the warranty period stipulated in the contract and technical agreement signed by the two parties, the company will provide a warranty for quality problems that are not caused by human damage during the normal use of our products.
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