50CrMo Alloy Steel F Flute Chrome Plated Roller
F Flute Hard Chrome Plated Corrugated Roller For Taiwan Hsieh Hsu Corrugator
1. Precision Index of Hard Chrome Plated Corrugated Roller
| Item | Index |
| Gear teeth height limits of deviation | ≤ 0.01mm |
| Addendum circle run out tolerance | ≤ 0.02mm |
| Gear teeth width limits of deviations | ≤ 0.015mm |
| Tooth profile limits of deviations | ≤ 0.01mm |
| Gear lateral face counter shaft parallelism | ≤ 0.01mm |
| Tip cylinder element linear | ≤ 0.01mm |
| Gear teeth division limits of deviations | ±10" |
| Smooth finish | Ra<0.6µm |
2. Rigorous for Precise Grinding
After heat treatment and the cutting slots, the roller shall be put on high precision automatic CNC grinding machine to do finish grinding. By grinding wheel grind each flute several times until the accuracy is within our technical permitted requirement. The Siemens control system play a key role in guarantee the accuracy.
3. Flute Profile
Almost every set of hard chrome plated rollers are needed to be designed.To design the flute profile, we must know the corrugated paper gsm, speed, flute height, correct diameter and other requirement such as good FCT, saving paper, etc. Our engineer has rich experience of designing flute profile. Without good design, many problems will appear, such as flute paper broken, low speed, collapsed flute, high-low flute and so on.
| Flute | Profile | Height(mm) | Pitch(mm) | Flutes/300mm | T.U.R |
| A | UV | 4.5-5.0 | 8.0-9.5 | 34±3 | 1.45-1.52 |
| C | UV | 3.5-4.0 | 6.8-7.9 | 41±3 | 1.37-1.47 |
| B | UV | 2.5-3.0 | 5.5-6.5 | 50±4 | 1.33-1.41 |
| E | UV | 1.1-2.0 | 3.0-3.5 | 93±6 | 1.24-1.36 |
| F | UV | 0.8-1.0 | 2.2-3.2 | 115±20 | 1.19-1.25 |
| G | UV | 0.6-0.8 | 1.8-2.8 | 136±20 | 1.15-1.20 |
| N | UV | 0.4-0.6 | 1.2-2.2 | 193±55 | 1.10-1.15 |
| Others | UV | Customized | Design | Design | Design |
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