250m / Min Carton Inspection Machine For Min 90mm And Max 500mm Width Packs
High Speed Automatic Cigarette Blanks Inspection Machine for upto Min 90mm and Max. 500mm Width Packs
Technical Specification —FS500shark-P3A1N1
Machine configuration and function - Acceptance of product type
| Type | Acceptance of the agreed number of species | Name description |
| Box | 3 or more | Gray card, white card box |
Machine configuration
| Project Name | Configuration Instruction | No. | Functions Description | |
| The Department of Detection & Measurement distribution series | Front printing variable code detection station | Exclusive German Imported color C4K CCD camera | 1 |
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| Imported optical imaging lens | 1 | |||
| Dedicated dome light source, length 525mm. | 1 | |||
| High-speed image processing computer workstation (including high-speed image acquisition and processing card) | 1 | |||
| Positive Pressing Varnish Inspection Station | Imported from England E2V high-speed 8K pixel line scan camera | 1 |
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| Imported optical imaging lens | 1 | |||
| Dedicated oblique light source, the length of 525mm | 1 | |||
| High-speed image processing computer workstation (including high-speed image acquisition and processing card) | 1 | |||
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Positive film embossing detection station |
Imported from England E2V high-speed 8K pixel line scan camera | 1 |
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| Imported optical imaging lens | 1 | |||
| Dedicated reflective light source, the length of 570mm | 1 | |||
| High-speed image processing computer workstation (including high-speed image acquisition and processing card) | 1 | |||
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Reverse detection station |
Imported high-speed full-color 4kCCD camera | 1 |
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| Imported optical imaging lens | 1 | |||
| Special light source, length of 525mm. | 1 | |||
| High-speed image processing computer workstation (including high-speed image acquisition and processing card) | 1 | |||
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Surface array |
Face array camera and lens | 1 |
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| Special surface array light source | 1 | |||
| Detect software configuration | Print Inspection Module for Visual Inspection Software FSCheck V2.0 | 1 | ||
| Two-dimensional code detection module | 1 | Detection of re-code, error code, missing code | ||
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Defect Detection Statistical Report |
1 | The defects can be detected in the statistical type, data and other information | ||
| Detection equipment | Dedicated printing detecting dust sealed cabinet | 1 | Protection of detection devices from dust | |
| Industrial refrigeration and air conditioning | 2 | Protection of detection devices from process heat | ||
| 22 inch LCD monitor and keyboard and mouse | 1 | |||
| Sound and light alarm device | 1 | Sound and light alarm when Error occurs | ||
| Rear Monitor | 1 | |||
| Mechanical platform | Mechanical transmission platform structure configuration | Friction feeder | 1 | |
| Suction Feeder | 1 | |||
| Mix Feeder | 1 | |||
| Note: film and water-based varnish and other easy to scratch the sample is not within the scope of friction technology | ||||
| Air blower | 1 | Remove paper wool, to avoid false inspection | ||
| Goods delivery structure | 1 |
RFish Scale ☐Vertical paper pick-up |
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| Waste collection Unit | 1 |
☐Single Rejection ☐Double Rejection |
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| High-speed pneumatic reject mechanism | 1 | RAir Rejection ☐Blow Rejection ☐Air + Blow | ||
| Electrical supporting system | 1 | Standardize operation | ||
| Strong electric part of the mechanical platform | Germany SEW main motor | 1 | 4KW supply main drive power | |
| Germany SEW paper feed motor | 1 | 1.5KW supply feeding transmission power | ||
| Air pump | 1 | 2 sets of 4KW | ||
| Delivery Unit motor | 1 | 0.4KW | ||
| Rejection Unit motor | 1 | 0.4KW | ||
| Vibration motor | 1 | 0.04KW | ||
Note 1: This transmission system requires the user to provide centralized plant air or external air compressor for the device to remove the waste.
Device functions parameters
| Project | Function Parameter | |
| Maximum detention speed |
220 m / min 180 m / min |
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| Detection Area | 480mm | |
| Maximum paper size | Friction | 480mm (Width) * 420mm (Length) |
| Suction | 480mm (Width) * 420mm (length) | |
| Minimum paper size | Friction | 90mm (width) * 90mm (length) |
| Suction | 90mm (width) * 120mm (length) | |
| Paper adaptability |
90 ~ 350g / ㎡ (on the suction paper weight is greater than 195g) |
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| Max Detection accuracy (mm) | Positive imaging accuracy (direct station): 0.117mm * 0.12mm (4K camera) Positive imaging accuracy (oblique station): 0.058mm * 0.12mm (8K camera) Positive imaging accuracy (reflection station): 0.058mm * 0.12mm (8K camera) ) 220m / min Negative imaging accuracy (reverse side): 0.14mm * 0.24mm (4K camera) Face array imaging accuracy (area array): 0.067mm * 0.067mm |
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| Min Detection accuracy (mm) | Positive imaging accuracy (direct station): 0.117mm * 0.1mm (4K camera) Positive imaging accuracy (oblique station): 0.058mm * 0.1mm (8K camera) Positive imaging accuracy (reflection station): 0.058mm * 0.1mm (8K camera ) 180m / min Negative imaging accuracy (reverse side): 0.14mm * 0.2mm (4K camera) Face array imaging accuracy (area array): 0.067mm * 0.067mm |
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| Conventional defect detection (when defect contrast is greater than 40) |
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| Bar code detection |
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| Variable code detection (face array) |
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Machine parameters
| Platform configuration description (Pre-accelerated detection, tick waste, fish scales transmission three sets of standard, this form omitted) |
Machine dimensions (Only host, not including strong cabinet, wind cabinet, test cabinet) Length × width × height (mm) |
Equipment area (Only host, not including strong cabinet, wind cabinet, test cabinet) Length × width (mm) |
Machine weight (tons) | Machine power KW |
| Friction feeder + Single rejection + Fish Scale delivery | 6500 × 1700 × 2000 | 6500 × 3200 | 3 | 16 |
| Friction feeder + Double rejection + Fish Scale delivery | 8000 × 1700 × 2000 | 8000 × 3200 | 3.5 | 17 |
| Friction feeder + Single rejection + Vertical delivery | 7500 × 1700 × 2000 | 7500 × 3200 | 3.3 | 17 |
| Friction feeder + Double rejection + Vertical delivery | 9000 × 1700 × 2000 | 9000 × 3200 | 3.8 | 18 |
| Suction feeder + Single rejection + Fish Scale delivery | 6500 × 2550 × 2300 | 7300 × 3400 | 3.5 | 18 |
| Suction feeder + Double rejection + Fish Scale delivery | 8000 × 2550 × 2300 | 8800 × 3400 | 4 | 19 |
| Suction feeder + Single rejection + Vertical delivery | 7500 × 2550 × 2300 | 8300 × 3400 | 3.8 | 19 |
| Suction feeder + Double rejection + Verticle delivery | 9000 × 2550 × 2300 | 9800 × 3400 | 4.3 | 20 |
| Mixed feeder + Single rejection + Fish Scale delivery | 6500 × 2550 × 2300 | 7300 × 3400 | 3.5 | 19 |
| Mixed feeder + Double rejection + Fish Scale delivery | 8000 × 2550 × 2300 | 8800 × 3400 | 4 | 20 |
| Mixed feeder + Single rejection + Vertical delivery | 7500 × 2550 × 2300 | 8300 × 3400 | 3.8 | 20 |
| Mixed feeder + Double rejection + Vertical delivery | 9000 × 2550 × 2300 | 9800 × 3400 | 4.3 | twenty one |
Accessories & Service with equipment:
- during the warranty period and the warranty period we provide 24 hours of telephone service;
- the production base in Changzhou, the number of 200 factories, services, faster response; 45 or so professional team, for customers to provide technical support to ensure that within 12 hours to reach the scene;
- to provide remote network software fault maintenance and remote network modeling;
- to provide a set of backup hard disk, if the IPC hard drive failure, the customer can immediately arrange the field operator to replace the whole, Our after-sales service staff to the scene after the diagnosis and maintenance, and then fill the relevant accessories to ensure that the customer's production will not be affected;
Installation requirements
- Unloading the first crane or forklift with the equipment from the truck unloaded, and then open the wooden box, be careful not to damage the shell;
- equipment can be used to move the overall forklift truck.
- When using the overall handling, please use 3 tons and 3 tons or more forklift;
- When the parts are disintegrated, please use at least 2 tons and more than 2 tons forklift:
- equipment around at least 500mm personnel channel;
- centralized gas supply or external air compressor, trachea diameter of at least 12mm, the output stability> 0.8Mpa pressure, 400mm width, 300g / ㎡ above the color box to be discarded output stability> 1Mpa pressure;
- machine with 3-phase 5-wire 380V / 50 / 60HZ power supply, the machine needs to ground, the total power of 15KW;
- Line requirements: greater than or equal to 10 square millimeters copper core cable.
- Use a circuit breaker greater than or equal to 60, and the inverter has high harmonics without the need for a secondary protector.
Pictures at Glance:
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