20 Litre Single Row 120 BPH Gallon Filling Line with PLC Control for 3-5 Gallon Bottles

Price Negotiable

Price: USD $2800/set

MOQ: 1

Delivery Time: 15-20days after deposit receipt

Brand: FillPack

Product Description

20 Litre Single Row 120 BPH Gallon Filling Line

Automated 3-5 gallon bottle filling system with integrated washing, filling, and capping capabilities, featuring Mitsubishi PLC control for precision operation.

Operating Principle

This integrated system combines jar washing, filling, and capping functions in a continuous automated process:

Manual loading of empty jars onto jar holders
Gear cylinder-driven transfer to washing station
Two-stage washing process: disinfectant fluid followed by pure water rinse
Gravity-based jar transfer to filling position via angle plate
Pneumatic cylinder positioning under filling heads
Time-controlled filling volume adjustment
Automatic cap sorting and placement via cap loader
Pneumatic cylinder capping operation

Key Features

Mitsubishi PLC control system for precise automation
Dual operating modes: automatic production and manual testing
Pre-calculated cylinder travel distances for optimal performance
Production capacity: 120 bottles per hour (BPH)

Technical Specifications

Power Requirements:

Rinsing pump 1: 0.37KW
Rinsing pump 2: 0.37KW
Filling pump: 0.55KW
Cap sorting motor: 0.09KW

Physical Dimensions:

With side cap loader: 3100×570×1450mm + 2000mm conveyor
With top cap loader: 2700×570×1720mm + 2000mm conveyor
Total weight: 400kg

System Components

20 litre gallon filling line water pumps and mechanical components

Detailed view of water pump system for gallon filling machine

Motor components and drive system for automatic bottle filling equipment

Recommended Spare Parts

NO.	Items	Qty.	Price(USD)
1	Sealing ring for filling valves	1 suit	For free
2	Bucket holder	2 pcs	6.8
3	Cap pressing mould	1 pcs	5
4	Air switch	1 pcs	17
5	Contactor	1 pcs	14
6	Solenoid valve	1 pcs	27