12 Heads 1000BPH Automatic 5 Gallon Bottle Washing Machine with 9500×3900×2200mm Dimensions and 8.94kW/H Power
Price:
USD $700/set
MOQ:
1
Delivery Time:
15-20days after deposit receipt
Brand:
FillPack
Product Description
Automatic 5 Gallon Bottle Washing Machine Overview
This industrial-grade automatic washing system efficiently cleans 5-gallon barrels at a rate of 1000 bottles per hour using a multi-stage process with hot alkaline water, sterile water, and pure water rinses.
Key Features & Construction
- Frame Construction: Made from SUS304 stainless steel square tubing (75x45mm) with automatic welded bottle bodies and chassis for high strength, rigidity, and corrosion resistance
- Precision Conveyor System: Chain-driven sprocket system with carefully designed chains and solid bottle cups for accurate positioning
- Advanced Washing Technology: Features 12 SUS316 stainless steel rotating spiral nozzles for thorough cleaning with no dead spots
- Programmable Control: PLC-controlled operation with frequency control for precise timing and touch screen interface for adjustments
- Multi-Stage Washing Process: 24-step cleaning sequence including pre-wash, hot alkaline wash (65°C), return water rinse, sterile water wash, and pure water final rinse
- Automatic Loading/Unloading: Pneumatic bottle handling system with vertical cylinders for smooth operation
Technical Specifications
| Parameter | Specification |
|---|---|
| Production Capacity | 1000 bottles per hour |
| Material Construction | Frame: SUS304 stainless steel Contact parts: SUS316 stainless steel |
| Power Consumption | Total: 8.94 kW/h Host motor: 3 kW/h 12 water pumps: 0.37 kW/h each Conveyor motors: 0.75 kW/h each |
| Water Consumption | Tap water & return water: 1000 L/h Tank volume: 1000 L each (changed every 5 hours) |
| Dimensions | 9500 × 3900 × 2200 mm |
| Weight | 9000 kg |
| Control System | PLC: Mitsubishi (Japanese) Photoelectric sensors: AUTONICS AC contactor: Schneider |
| Pneumatic Components | AirTAC (Taiwan) Pressure: 0.6 MPa Air consumption: 0.15 m³/min |
Washing Process Details
The automated 24-step cleaning sequence ensures thorough sanitation:
- Steps 1: Pre-wash with tap water
- Steps 2-4: Hot alkaline liquor washing at 65°C
- Steps 5, 8, 13, 16: Dripping stations for water removal
- Steps 6-7: Return water washing (from RO system)
- Steps 9-12: Sterile water washing from SUS316 tank
- Steps 14-15: Pure water final rinse
System Components
- Three Tank System: Hot alkaline liquor tank, sterile water tank, and pure water tank
- Dosing System: Each channel features a dual-purpose dosing tank with funnel and filter
- Safety Features: Low level alarms, overflow ports, thermostatically controlled heaters
- Pump Protection: Return valve system prevents frequent pump cycling, extending equipment life
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Zhangjiagang City FILL-PACK Machinery Co., Ltd
Location
H-No15, GuoTai north rd, Yangshe town,Zhangjiagang city,JiangSu province, China
Contact Person
Alice Gu