450 BPH Automatic Bottled 5 Gallon Water Filling Line Bucket Pure Water Washing Filling Capping Machine

This filling line specially for 3-5gallons barreled drink water,with series of QGF-450. It intergrates bottle washing, filling and capping into one unit. In order to achieve the purpose of washing and sterilizing. The washing machine use multi-washing liquid spray and-thimerosal spray. The capping machine can cap barrel automatically ,this line equips with water spraying device in order to ensure those caps sterilizer and clean. It also can automatically carry out barrel, washing, sterilizing, filling, capping, counting and products discharging with complete function ,modern design and high degree of automation. It is a new kind of barreeled water auto-production line, which intergrates mechanism ,electricity and pneumatics technologies together.

Features:

1. The 3-5 Gallon Filling Machineis composed of barrel washer, barrel filling machine and barrel sealer into one unit.

2. Especially for filling drinking water of 3 and 5 gallons. It is an idea filling line to produce mineral water, distilled water and purified water.

3. The whole line is made of superior stainless steel, anti-corrosive and easy to clean.
4. Only two operators are needed for a line, which is wholly automatic barreled.

5. Full-auto or semi-auto barrel de-capper, full-auto leakage inspection, full-auto barrel outside brusher, full-auto barrel
loading machine, steam shrinking film machine and coding system can be choose depends on what customer's need.

Working process:

3-5 Gallon bottle filling equipment can be divided into 3 steps: washing, filling and capping, total 36 working stations,working process as below:

(1)Set empty barrel mouth to barrel seat, empty barrel will be washed during headstand situation,4 working station for barrel inserting.
(2)Washing process will be divided into 4 steps:1, hot alkali water washing 2,thimerosal washing；3,clean water washing,4,pure water washing.Every washing step is set to 8S,after washing,there will be 10S for dripping.
(3)The barrel after washing will move down 45 degree through the passing chain and will passing out chain and turn over 45 degree by barrel lift cylinder to filling position for filling.
(4)Filling value will driven by cylinder to insert into barrel and start to fill, filling time is controlled by PLC, and filling time is adjustable by control panel according to filling liquid surface.After filling, the extra water will back to pure water tank by automatic vent,it can reduce water consumption.(water tank is not included)
(5)After filling process finish,the filled barrel will be pushed to capping position by barrel stop cylinder,the whole process finish till now.

Details: