Suction Depanner Toast Production Line with 2m Tunnel Oven Sections and Automated Pan Recycling System
SAIMAI supplies complete automated production lines for manufacturing high-quality toast bread baked in lidded tins. Our systems deliver significant production cost savings with high reliability and minimal servicing requirements.
Complete automated workflow: Dough mixer → Make up line → Panning machine → Auto Lidder → Tunnel oven → Auto delidder → Depanner → Spiral cooler → Slicer and jam injector → Packaging machine
- Inner Cycle 01: Auto delidder → Lid return conveyor → Auto Lidder
- Inner Cycle 02: Depanner → Pan return conveyor → Panning machine
- Dough mixer
- Dough divider & rounder
- Pre-proofer
- Molder
- Spraying unit for tins
- Tin feeder and lidder
- Final proofer equipment
- Oven loader
- Tunnel oven
- Delidder
- Depanner
- Cooler
- Packing of finished products
Our proofing room accommodates pans and trays of various types while maintaining consistent outer dimensions. The system features multiple racks with one or more levels, providing flexible proofing time and capacity without increasing floor space requirements.
- Conveyor-fed pans that don't touch each other
- L-shape carrier lifting system for efficient rack filling
- Temperature and humidity control system
- Insulated housing for optimal environment control
| Feature | Specification |
|---|---|
| Construction | Gas-tight baking tunnel divided into 2m sections |
| Insulation | 20-25cm high-quality insulation material |
| Temperature Control | PT-100 sensors in each zone with central touch panel monitoring |
| Control System | OMRON PLC system with emergency hand drive capability |
| Exterior | Stainless steel side and top panels |
- A3 plate support structure with height-adjustable legs
- Independent electric and control panel
- Double-turn overturning depanning plate system
- High-temperature resistant white PU belt
- Automatic tray return conveyor integration
Available as semi-automated or fully automated configurations to meet specific production requirements and client needs for continuous automated operation.
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