Suzhou Huazhuo automation equipment Co., Ltd
                                                                                                           
Verified Supplier
14 Years
Since 2012
Menu

Automotive Bumper Ultrasonic Piercing Welding Machine For Radar Cover High Precision Plastic Welding Solution

Price Negotiable
Price: Negotiable
MOQ: 1
Delivery Time: 60 Work Days
Brand: huazhuo
Product Description

Tired of warranty claims from cracked radar housings? Ultrasonic piercing welding creates seamless bonds 3X more impact-resistant than traditional methods – your durability solution is here.

 

Working Principle

This machine utilizes high-frequency ultrasonic energy to create localized fusion between thermoplastic bumper materials and radar housings. A servo-guided piercing mechanism achieves precise penetration depth (adjustable 0.1–5mm), while real-time pressure monitoring and rapid cooling guarantee leak-proof, vibration-resistant bonds.  

 

Application

Specifically engineered for automotive radar sensor assembly, this system excels in:  

Front/rear bumper radar covers (e.g., LiDAR, blind-spot monitoring units)  

High-volume production of EV/HEV bumpers with multi-material compatibility (ABS, PC/ABS, GF-PA6)  


Prospects

As global safety regulations mandate 100% airtight sensor housing by 2025, this machine is positioned as the future-proof solution for OEMs and Tier 1 suppliers, combining ISO 26262-compliant traceability with 30% faster cycle times versus adhesive bonding.  


Specification Parameters

Item Name

Automotive Bumper Ultrasonic Piercing Welding Machine for Radar Cover

Voltage

380V

Controlling System

PLC

Ambient Temperature

-10~60

Machine/Mold Weight

6T/1.5T

Robot Station Quantity

2

Machine/Mould Size

Customized

Welding Mode

Ultrasonic (Piercing) Welding

Ultrasonic Frequency

35 KHZ

Output Power

10 KW (adjustable based on requirements)

Safety Protection

 Light Curtain

Input Air Pressure

6bar

Pneumatic Components

SMC

Advantages

Ultrasonic piercing welding technology offers numerous advantages in the application of automotive bumper radar covers, including high welding quality, high production efficiency, cleanliness and environmental friendliness, high safety, strong adaptability, cost-effectiveness, compliance with industry standards, and future-proofing. These benefits make it the preferred welding technology for automakers and Tier 1 suppliers in the production of radar covers.

After-sales Service Provided:

1.One-year warranty service

2.Online support, Video technical support

Get in Touch

Have questions about our products or want to discuss a custom order? Our team is ready to help you.

Company Suzhou Huazhuo automation equipment Co., Ltd
Location Building No.4,No.269 Xinfeng Rd,Xukou Town,Wuzhong Dis.,Suzhou City,Jiangsu Pro.China
Contact Person Jason Shan

Request A Quote

Please check your email address.
Your message must be at least 20 characters.