Custom 5Pin XH2.54 Twisted Pair Connector Wire Assembly for Drones & FPV Quadcopter | Custom Length | China Wiring Harness Factory
Custom 5Pin XH2.54 Twisted Pair Connector Wire Assembly for Drones & FPV Quadcopter | Custom Length | China Wiring Harness Factory
| Name | Custom 5Pin XH2.54 Twisted Pair Connector Cable Assembly |
| Connector | XH2.54 |
| Connector Housing Material | Nylon |
| Contact Material | Tin-plated phosphor bronze |
| Color Coding | Red (Positive), Black (Negative), Yellow (Signal 1), Blue (Signal 2) |
| Cable Length | 50mm / 60mm / 70mm / 80mm (Customizable) |
| Operating Temperature | -20℃ ~ +80℃ |
| Wire Colors | Red, Black, Blue, Yellow (standard color-coded) |
| Application | Signal transmission and power delivery in drones, FPV quadcopters, flight controllers |
|
Rated Voltage
|
300V AC/DC
|
|
Key Features
|
With a locking latch, paired with differential twisted-pair wires
|
| Customization | Custom wire length, gauge, color order, connector gender, and termination available |
| Engineering service | OEM and ODM service ,2D drawing |
| Quality Control |
1. 100% breakover test 2. 100% crimp inspection 3. 100% size inspection 4. 100% visual inspection |
| Samples |
1.Samples confirmed first before mass production 2.Samples for free |
| MOQ | Small Order Can Be Accepted |
| Package | Inner:plastic bag outer:standard export cartons or custom package |
Wire Harness And Cable Features:
Wires are paired and twisted at a precise pitch to cancel out common-mode noise induced by motor ESCs, radio frequency (RF) modules, and other electronic components.
Ideal for high-speed signal lines (e.g., SBUS, DSM, UART, I2C) in drones and industrial systems, preventing data corruption or signal dropout.
✅ Standard XH2.54 Connector with Anti-Lock Latch
The industry-standard 2.54mm pitch ensures compatibility with a wide range of devices, including flight controllers, receivers, BMS modules, and development boards.
The built-in locking latch prevents accidental disconnection due to vibration or tugging, common in FPV drones and moving machinery.
✅ High-Quality Tinned OFC Conductors
Oxygen-free copper (OFC) offers excellent electrical conductivity (≤0.01724 Ω·mm²/m resistivity), minimizing voltage drop and signal attenuation.
Tin plating prevents oxidation and corrosion, extending service life in humid or industrial environments.
✅ Durable, Flexible PVC Insulation
PVC insulation with a 105℃ temperature rating resists heat generated by nearby components, preventing melting or degradation.
High flexibility allows for tight bends and routing in compact spaces (e.g., inside drone frames) without cracking or damage.
✅ Color-Coded Wires for Easy Installation & Troubleshooting
Standard color scheme (Red/Black/Yellow/Blue) aligns with common industry pinouts, reducing wiring errors during assembly.
Each conductor is clearly identifiable, simplifying maintenance and debugging in complex setups.
✅ Factory-Crimped Terminals for Reliability
Terminals are crimped using precision equipment to ensure consistent contact pressure, eliminating loose connections that can cause intermittent issues or overheating.
Crimped joints are resistant to vibration, a critical factor in drone and robotics applications.
We can produce series of cable wire cable OEM ODM project:
1.Automotive,Motocycle,Bus,Bike,Truck wire cable assembly
2.Electrical cable and wire harness
3.Audio,Video,Radio cable and iso wire harness
4.Industrial wire cable harness
5.Home appliance wire harness
6.Fuse wire ,game machine wire harness
7.Power,LVDs,Flat RCA,USB cable harness
8.Control and panel wiring cable assemblies
9.Medical equipment cable and harness
10.Airplane models wire harness
We are Direct Cable Harness Factory
Electrical Harness Manufacturers For Custom Battery Pack
Electrical Wire & Cable Manufacturers
If you can't find the exact product you need in the pictures,please don't go away. Just contact me freely or send your sample and drawing to us.We'll get back to you right away. Olinda@unitechelectronic.com
Important Notes:
1. Please confirm the connector model, pin sequence and wire gauge before installation to avoid wrong connection, short circuit or equipment damage.
2. Avoid using the wire harness in over-current, over-voltage or high-temperature exceeding the rated working range, to prevent wire heating and safety risks.
3. Keep the connector away from water, dust, oil and corrosive environments to ensure long-term stable conductivity and avoid poor contact.
4. Do not bend or squeeze the wire sharply for a long time; reasonable wiring protection can extend the service life of the harness.
5. For drone and flight model applications, check the locking buckle condition before flight to ensure firm connection and prevent mid-air disconnection.
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.