F1-1600 Drilling Mud Pump 1193kW 1600 HP with API 7K Certification for Oil & Gas Drilling Rigs
F1-series drilling mud pumps are comprehensive systems including power end, fluid end, spraying system, lubricating system, and charging system. Designed with API 7K certification for oil and gas drilling rig applications, these pumps feature lightweight construction and compact volume for efficient operation.
- Continuous tooth herringbone gear with carburizing and hardening treatment for enhanced corrosion resistance
- Block-type complete machining crankshaft for excellent equitability, smooth running, and reduced vibration & noise
- Non-cap structure main shaft base improves bolt force distribution and reliability
- Replaceable cross head guide with special metal spraying
- Welded steel plate frame construction for high strength, good rigidity, and light weight
- Double sealing structure for extension rod provides superior sealing performance
- Combined lubricating system using forced lubrication and splash lubrication
- Rigidity compaction sealing for excellent high pressure tightness
- Vertical fluid end design ensures optimal suction performance
- Discharge damper, shear relief valve, and five-way discharge outlet configuration
Consists of spraying pump, cooling water tank, and spraying pipe to cool and wash the liner and piston, significantly extending service life. The centrifugal spray pump is driven by a separate motor and cooled/lubricated by water.
Power end utilizes combined forced lubrication and splash lubrication. Pressure oil is conveyed through lubricating pipeline to crosshead, intermediate rod, and all bearings via a gear oil pump. System status is monitored through the pressure gauge behind the frame.
Prevents air lock during low pump inlet pressure conditions. Includes charging pump, pump base, butterfly valve, and corresponding manifold. The charging pump is independently motor-driven and mounted on the mud pump's suction manifold.
| Parameter | F1-800 | F1-1600 |
|---|---|---|
| Type | Triplex single acting piston | Triplex single acting piston |
| Max. Liner size × strength | 170×216mm (6-3/4″×8.5″) | 180×280mm (7″×11″) |
| Strokes rating | 160 r/min | 130 r/min |
| Power Rating | 597kW (800 hp) | 1193kW (1600 hp) |
| Type of gear | Herringbone gear | Herringbone gear |
| Gear ratio | 3.3143:1 | 3.7381:1 |
| Lubrication | Forcing and splashing | Forcing and splashing |
| Suction inlet | 8″flange(203mm) | 10″flange(254mm) |
| Discharge outlet | 4″Flange, 5000 psi | 4″Flange, 5000 psi |
| Pinion Shaft Dia. | 177.8mm(7″) | 215.9mm(8-1/2″) |
| Key | 44.45×44.45mm (1-3/4″×1-3/4″) | 50.8×50.8mm (2″×2″) |
| Valve Pots | valve-over-valve, API #6 | valve-over-valve, API #7 |
| Approx. Weight | 11536kg (25430lb) | 20700kg (45635lb) |
| Stroke per minute rpm | Power Rating | Liner Size (mm) & Pressure Rating (MPa, psi) | |||||||
|---|---|---|---|---|---|---|---|---|---|
| 13.7 | 15.5 | 17.6 | 20.2 | 23.4 | 27.5 | 32.7 | 34.5 | ||
| 1985 | 2240 | 2550 | 2925 | 3395 | 3985 | 4740 | 5000 | ||
| 160* | 597kW (800 hp) | 39.22 | 34.74 | 30.54 | 26.60 | 22.94 | 19.54 | 16.42 | 13.57 |
| 150 | 559kW (750 hp) | 36.77 | 32.57 | 28.63 | 24.94 | 21.50 | 18.32 | 15.40 | 12.72 |
| 140 | 522kW (700 hp) | 34.32 | 30.40 | 26.72 | 23.28 | 20.07 | 17.10 | 14.37 | 11.88 |
| 130 | 485kW (650 hp) | 31.87 | 28.23 | 24.81 | 21.61 | 18.64 | 15.88 | 13.34 | 11.03 |
| 120 | 447kW (600 hp) | 29.42 | 26.06 | 22.90 | 19.95 | 17.20 | 14.66 | 12.32 | 10.18 |
| Stroke per minute r/min | Power Rating | Liner Size(mm) & Pressure Rating (MPa, psi) | ||||
|---|---|---|---|---|---|---|
| 23.2 | 26.0 | 29.3 | 33.4 | 34.5 | ||
| 3365 | 3770 | 4255 | 4840 | 5000 | ||
| 130* | 1193kW (1600 hp) | 46.31 | 41.31 | 36.59 | 32.16 | 28.02 |
| 120 | 1101kW (1477 hp) | 42.75 | 38.13 | 33.78 | 29.69 | 25.86 |
| 110 | 1009kW (1354 hp) | 39.19 | 34.95 | 30.96 | 27.21 | 23.71 |
| 100 | 917kW (1231 hp) | 35.63 | 31.78 | 28.15 | 24.74 | 21.55 |
| 90 | 826kW (1108 hp) | 32.06 | 28.60 | 25.33 | 22.27 | 19.40 |
| 80 | 734kW (985 hp) | 28.50 | 25.42 | 22.52 | 19.79 | 17.24 |
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