22KW Bauxite Rotary Kiln for Ceramic Proppant Production - 5-6 t/h Capacity, 0.214-1.64 RPM
Price:
9500-362500USD/set
MOQ:
1SET
Delivery Time:
15-30 DAYS
Brand:
Hengyang
Product Description
22KW Bauxite Rotary Kiln for Ceramic Proppant Production
This industrial rotary kiln system is specifically designed for manufacturing high-strength ceramic proppant (frac sand) used in oil and gas extraction operations. The complete production line transforms raw bauxite into premium ceramic particles that enhance oil and natural gas output efficiency.
Production Line Advantages
Energy Efficiency
Advanced refractory lining with outer insulation and inner compound bricks minimizes heat emission. Integrated pre-heater system recovers thermal energy, reducing fuel consumption by 40% and increasing output by 30%.
Low Operating Costs
Rotary cooler technology recycles heat from discharged proppant, preheating secondary air to 500°C for optimal combustion efficiency.
Environmental Compliance
Two-stage dust collection system with cyclone filters and bag filters ensures emissions remain below national environmental standards.
Automated Operation
PLC control system provides reliable automation, improving operational efficiency and process consistency.
Production Process Overview
Crushing: Two-stage reduction from 300-500mm to 25mm particle size
Dosing: Precision batching of bauxite, manganese powder, and additives
Grinding: Closed-circuit ball mill system achieving 300mesh fineness
Granulation: Automated system producing uniform ceramic sand particles
Calcination: High-temperature processing in rotary kiln for strength development
Cooling & Screening: Efficient cooling to ambient temperature with multi-stage classification
Ceramic Proppant Specifications
Model 1: 0.45-0.9mm (20-40 mesh) - High intensity, medium density
Model 2: 0.9-1.25mm (16-20 mesh) - High intensity, medium density
Model 3: 1.0-1.70mm (12-18 mesh) - High intensity, medium density
Model 4: 0.224-0.65mm (40-60 mesh) - High intensity, medium density
Rotary Kiln Technical Specifications
| Model | Capacity (t/h) | Speed (rpm) | Slope (%) | Power (kw) |
|---|---|---|---|---|
| Ø1.6×32m | 2 | 0.58-2.85 | 4 | 18.5 |
| Ø1.6/1.9×36m | 2.5-3 | 0.53-1.59 | 4 | 22 |
| Ø1.9×39m | 3-3.5 | 0.53-1.59 | 4 | 37 |
| Ø2.2×38m | 5-6 | 0.214-1.64 | 3.5 | 37 |
| Ø2.2×45m | 4-5 | 0.214-1.64 | 3.5 | 45 |
| Ø2.5×40m | 6-7 | 0.62-1.5 | 3.5 | 55 |
| Ø2.5×50m | 5-6 | 0.62-1.5 | 3.5 | 55 |
| Ø2.8×43m | 7-8 | 0.62-1.5 | 3.5 | 75 |
| Ø2.8×55m | 6-7 | 0.62-1.5 | 3.5 | 75 |
| Ø3×50m | 9-10 | 0.5-1.5 | 3.5 | 125 |
| Ø3×60m | 7-8 | 0.5-1.5 | 3.5 | 125 |
| Ø3.2×53m | 10-12 | 0.4-1.5 | 3.5 | 125 |
| Ø3.2×64m | 8-10 | 0.4-1.5 | 3.5 | 160 |
| Ø3.5×70m | 12-14 | 0.4-1.5 | 3.5 | 250 |
| Ø3.6×55m | 14-16 | 0.4-1.5 | 3.5 | 250 |
| Ø3.8×58m | 18-20 | 0.4-1.5 | 3.5 | 250 |
| Ø4.0×60m | 104 | 0.4-1.5 | 3.5 | 315 |
Note: All models feature comprehensive dust collection systems and automated PLC controls for optimal operational efficiency and environmental compliance.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Zhengzhou Hengyang Industrial Co., Ltd
Location
500m West, Cross road of Rizhao and Industrial Road, Mazhai Industrial Zone, Zhengzhou City, China
Contact Person
Gary