Y81-160-UBC Hydraulic Metal Baler – User-Friendly and Remote-Controlled Industrial Baler
Y81-160-UBC Hydraulic Metal Baler – User-Friendly and Remote-Controlled Industrial Baler
Product Overview
The Y81-160-UBC hydraulic metal baler is an industrial side push-out baler designed for efficient compression of UBC aluminum cans and light metal scrap. Equipped with PLC automatic control and remote operation capabilities, it simplifies industrial scrap processing by reducing manual intervention. Its design prioritizes user-friendly operation, safety, and precision control, making it ideal for recycling plants and factories handling continuous metal compression.
Applications
- UBC Aluminum Can Recycling: Operators can remotely monitor and control bale production, reducing labor intensity.
- Industrial Light Metal Scrap Processing: Suitable for aluminum, thin steel, and other light metals.
- Factory Waste Compaction and Export Packaging: Side push-out system simplifies unloading and prepares bales for shipping.
Core Advantages
- Remote Operation & PLC Control: Users can operate the baler from a distance, adjust cycle parameters, and monitor hydraulic performance.
- Simplified Manual Handling: Side push-out discharge allows bales to be ejected without manual pushing.
- High Efficiency: Each cycle is ~45 seconds, producing 2.66 tons of UBC CANS per hour (~133 bales).
- Consistent Bale Weight: ~20 kg per UBC CAN bale, density 800–900 kg/m³.
- Reliable Hydraulic System: Master Cylinder (1 unit, 1600 KN) and Side Cylinders (2 units, 800 KN each) provide stable compression.
How It Works
Materials are loaded into the hopper (2400×1600 mm) and enter the material box (2000×1200×800 mm). The Master Cylinder (1 unit, 1600 KN) and Side Cylinders (2 units, 800 KN each) compress the UBC CANS into uniform bales. The side push-out system automatically ejects the finished bales, allowing operators to manage production remotely. The PLC system controls hydraulic pressure, cycle timing, and bale discharge, ensuring each bale meets size and density specifications. Each cycle is ~45 seconds, yielding 2.66 tons of UBC CANS per hour (~133 bales), with each bale weighing ~20 kg and a density of 800–900 kg/m³.
Specifications
| Item | Parameters | Details |
|---|---|---|
| Master Cylinder | YG280/200 ×1 | 1600 KN, ensures consistent compression |
| Side Cylinders | YG200/140 ×2 | 800 KN each, stable force distribution |
| Bale Discharge Cylinder | YG125/80 ×1 | 300 KN, side push-out mechanism |
| Working Pressure | <25.0 MPa | Safe hydraulic operation |
| Material Box | 2000×1200×800 mm | Hopper opening 2400×1600 mm |
| Bale Size | 100–500 × 400 × 400 mm | Approx. 20 kg per bale, UBC CANS |
| Single Cycle Time | ~45 seconds | High efficiency |
| Production Efficiency | 2.66 tons/hour | For UBC CANS (~133 bales/hour) |
| Electric Motors | YX-200M-4 ×2 | Total 60 KW, 970 r/min |
| Oil Pumps | A4V-180 ×2 | Displacement 180 ml/r, rated pressure 31.5 MPa |
| FAN Cooler | 50P 48000 W/H/30°C | 380V 50Hz 3-phase, customizable |
| Bale Discharge | Side Push-Out | PLC automatic control, remote operation |
How To Choose
When selecting a baler for ease of operation:
- Ensure PLC automatic control and remote operation are available.
- Confirm Master Cylinder 1 unit (1600 KN) and Side Cylinders 2 units (800 KN each) for consistent compression.
- Side push-out discharge should match factory layout for smooth material handling.
- Consider production capacity: 2.66 tons of UBC CANS per hour (~133 bales).
What Problem It Solves
- Reduces manual labor by enabling remote control and automated operation.
- Ensures consistent bale weight and density for UBC CANS.
- Simplifies unloading and handling with side push-out design.
- Improves safety and precision in industrial metal compression operations.
FAQ
Q1: Can operators manage production remotely?
A1: Yes, PLC automation allows full remote operation of the baler, including cycle control and hydraulic monitoring.
Q2: Is bale weight consistent for UBC CANS?
A2: Yes, each bale weighs approximately 20 kg for UBC CANS, with a density of 800–900 kg/m³.
Q3: How many cylinders and motors does the baler have?
A3: 1 Master Cylinder (1600 KN), 2 Side Cylinders (800 KN each), 2 motors (YX-200M-4, 60 KW total), and 2 hydraulic pumps (A4V-180, 31.5 MPa).
Q4: How fast is the production cycle?
A4: Single cycle time is ~45 seconds, achieving a production efficiency of 2.66 tons of UBC CANS per hour (~133 bales).
✅ Key Persuasive Data for Soft Embedding
- Master Cylinder: 1 unit, 1600 KN
- Side Cylinders: 2 units, 800 KN each
- Production Efficiency: 2.66 tons UBC CANS/hour (~133 bales)
- Bale Density: 800–900 kg/m³ (~20 kg per bale for UBC CANS)
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