Y81-160-UBC Hydraulic Metal Baler – User-Friendly and Remote-Controlled Industrial Baler
Y81-160-UBC Hydraulic Metal Baler – High-Density, Standardized UBC CANS Baler
Product Overview
The Y81-160-UBC hydraulic metal baler is a side push-out industrial baler designed for compressing UBC aluminum cans and light metal scrap into standardized, high-density bales. With a PLC automatic control system, dual motors, and multiple hydraulic cylinders, the baler guarantees uniform bale density and consistent weight, making it ideal for recycling plants, aluminum can processing facilities, and factories requiring standardized scrap packaging.
Applications
- UBC Aluminum Can Recycling: Produces uniform, dense bales optimized for storage and transport.
- Industrial Scrap Handling: Compresses aluminum, thin steel, and light metal scrap into standard-size bales.
- Logistics and Export Packaging: Ensures consistent bale weight and size for shipment and warehouse management.
Core Advantages
- High-Density Compression: Each bale achieves a density of 800–900 kg/m³, with ~20 kg per UBC CAN, reducing storage volume.
- Standardized Bale Size: Bales consistently measure 100–500 × 400 × 400 mm, ensuring uniformity across production.
- Reliable Hydraulic System: 1 Master Cylinder (1600 KN) and 2 Side Cylinders (800 KN each) maintain compression consistency.
- Continuous High Efficiency: Single cycle ~45 seconds; 2.66 tons of UBC CANS per hour (~133 bales).
- Durable & Automated: PLC control with side push-out mechanism allows automated, consistent, and safe operation.
How It Works
UBC CANS or light metal scrap are loaded into the hopper (2400×1600 mm) and then into the material box (2000×1200×800 mm). The Master Cylinder (1 unit, 1600 KN) and Side Cylinders (2 units, 800 KN each) compress the materials. The side push-out system ejects high-density, standardized bales. PLC automation monitors hydraulic pressure, cycle time, and discharge, ensuring every bale is uniform in weight (~20 kg for UBC CANS) and density (800–900 kg/m³). Each cycle is ~45 seconds, producing 2.66 tons of UBC CANS per hour (~133 bales), meeting industrial standardization requirements.
Specifications
| Item | Parameters | Details |
|---|---|---|
| Master Cylinder | YG280/200 ×1 | 1600 KN, ensures uniform compression |
| Side Cylinders | YG200/140 ×2 | 800 KN each, maintains consistent force |
| Bale Discharge Cylinder | YG125/80 ×1 | 300 KN, side push-out mechanism |
| Working Pressure | <25.0 MPa | Hydraulic system max pressure |
| Material Box | 2000×1200×800 mm | Hopper opening 2400×1600 mm |
| Bale Size | 100–500 × 400 × 400 mm | Approx. 20 kg per bale, UBC CANS |
| Single Cycle Time | ~45 seconds | Efficient compression |
| Production Efficiency | 2.66 tons/hour | For UBC CANS (~133 bales/hour) |
| Electric Motors | YX-200M-4 ×2 | Total 60 KW, 970 r/min |
| Oil Pumps | A4V-180 ×2 | Displacement 180 ml/r, rated pressure 31.5 MPa |
| FAN Cooler | 50P 48000 W/H/30°C | 380V 50Hz 3-phase, customizable |
| Bale Discharge | Side Push-Out | PLC automatic control, remote operation |
How To Choose
For high-density and standardized bales, consider:
- Hydraulic System Strength: Master Cylinder (1 × 1600 KN) and Side Cylinders (2 × 800 KN) for consistent compression.
- Material Compatibility: Specifically designed for UBC CANS and light metals.
- Bale Size Requirements: Standardized bales (100–500 × 400 × 400 mm) for uniformity in transport and storage.
- Automation Features: PLC control ensures consistent cycle, density, and discharge.
What Problem It Solves
- Eliminates inconsistent bale density and size.
- Increases storage efficiency by producing compact bales.
- Reduces labor requirements with automated side push-out discharge.
- Provides standardized bales suitable for industrial recycling, transport, and export.
FAQ
Q1: What is the bale density for UBC CANS?
A1: Each bale has a density of 800–900 kg/m³ and weighs ~20 kg, optimized for UBC CANS.
Q2: How many hydraulic cylinders ensure uniform compression?
A2: 1 Master Cylinder (1600 KN) and 2 Side Cylinders (800 KN each) maintain consistent bale density.
Q3: How fast is the production cycle?
A3: Single cycle is ~45 seconds, producing 2.66 tons of UBC CANS per hour (~133 bales).
Q4: How is uniform bale size maintained?
A4: PLC automation monitors pressure and cycle time; side push-out ensures every bale meets standardized dimensions (100–500 × 400 × 400 mm).
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.