QSW-800 Hydraulic Scrap Metal Shear with 8000kN Cutting Force, PLC Automatic Control, and 9-12 Tons/Hour Throughput
QSW-800 Hydraulic Scrap Metal Box Shear – High Throughput Industrial Shearing
Product Overview
The QSW-800 hydraulic scrap metal box shear is a high-performance machine engineered for scrap recycling plants, steel mills, and heavy metal processing facilities. Featuring dual shear cylinders with a single clamping cylinder hydraulic system, the machine allows operators to set the cut length on the touchscreen, ensuring consistent and precise shearing. It efficiently processes light and heavy scrap metals of various shapes into ideal lengths, streamlining re-melting and transport.
Applications
- Cutting and sizing mixed scrap metals for re-melting and industrial reuse
- Preparing structural steel, pipes, and other irregular scrap pieces for easier handling
- Processing heavy and light ferrous and non-ferrous metals in industrial settings
- Facilitating scrap metal handling for downstream recycling or manufacturing
Core Advantages
- High Throughput: Processes 8–12 tons per hour, supporting continuous and efficient production.
- Precision Shearing: Dual shear cylinders and a clamping cylinder guarantee uniform cut lengths across all scrap types.
- Versatile Material Capability: Handles round steel Φ150mm, square steel 140×140mm, I-beams 320×132×15mm, channel steel 200×200×15mm, and pipes of various diameters.
- Automated and Stable Operation: PLC control with remote operation allows cut length adjustments on the touchscreen, achieving repeatable and consistent cuts.
How It Works
The QSW-800 uses hydraulic shear cylinders to apply high-pressure cutting force while the clamping cylinder stabilizes scrap materials. The PLC system dynamically controls stroke and speed according to desired cut length and material type. This ensures uniform cut lengths for all types of scrap, improving material flow for re-melting or transport.
Specifications
| Feature | Specification |
|---|---|
| Shear Cylinder Model | YG450/300-830 |
| Max Shear Force | 4000KN ×2 |
| Clamping Cylinder Model | YG280/200-870 |
| Max Clamping Force | 2100KN |
| Hydraulic Pressure | ≤25 Mpa |
| Feed Opening | 2000×1600 mm |
| Shear Speed | 2–3 cycles/min |
| Throughput | 8–12 tons per hour |
| Max Cutting Size | Round steel Φ150mm, Square steel 140×140mm, I-beam 320×132×15mm, Channel steel 200×200×15mm |
| Power Supply | 415V/3PH, 50Hz or customizable |
| Total Power | 150 KW |
| Operation | PLC automatic + Remote control, cut length adjustable on touchscreen |
How To Choose
To select the most suitable QSW hydraulic shear, please contact us directly. Our team will recommend the ideal model based on the scrap metal types you process and your required cutting capacity. Options include 630-ton, 800-ton, and 1000-ton machines, and shear blade lengths can be customized to match your operational needs.
What Problem It Solves
- Low productivity: Quickly cuts large scrap metals into uniform lengths for streamlined handling.
- Inconsistent shearing: Ensures uniform cut lengths, improving material handling, storage, and transport.
- Manual operation errors: PLC and remote control reduce human error and improve repeatability.
- Flexible adaptation: Adjustable cut lengths and customizable power supply allow integration with diverse industrial setups.
FAQ
Q: Can the QSW-800 handle very thick or heavy steel?
A: Yes. The machine is designed to cut both light and heavy ferrous metals, including thick steel sections, with precise cut lengths.
Q: How adjustable is the cut length?
A: Operators can program any desired cut length on the touchscreen, allowing flexible processing for different scrap sizes.
Q: How reliable is the machine under continuous operation?
A: With robust hydraulic cylinders and a 150 KW power system, the QSW-800 is built for continuous, stable production over extended periods.
Q: Can it process pipes and irregular-shaped scrap?
A: Absolutely. The QSW-800 handles pipes, structural steel, and other irregular scrap pieces, ensuring uniform cut lengths regardless of shape.
Q: What safety features are included?
A: The PLC-controlled system and remote operation reduce operator exposure to moving parts, while hydraulic pressure control ensures safe and stable operation.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.