QSW-800 Hydraulic Scrap Metal Box Shear with PLC Automatic Control, 8000kN Cutting Force, and 9-12 Tons/Hour Output
QSW-800 Hydraulic Scrap Metal Box Shear – Automated & Stable Operation
Product Overview
The QSW-800 hydraulic scrap metal box shear is an industrial-grade machine designed for scrap recycling yards, steel mills, and metal processing facilities. It integrates dual shear cylinders with a single clamping cylinder hydraulic system and PLC automatic control with remote operation. The machine allows operators to set precise cut lengths via the touchscreen, achieving consistent shearing of light and heavy scrap metals of various shapes, facilitating re-melting and transport.
Applications
- Cutting light and heavy scrap metals into uniform lengths for recycling or re-melting
- Processing structural steel, pipes, and other irregular scrap pieces for easier handling
- Industrial handling of mixed scrap metals, both ferrous and non-ferrous
- Preparing materials for continuous industrial operations and downstream processing
Core Advantages
- Automated & Stable Operation: PLC control with remote operation and touchscreen cut length adjustment ensures repeatable and safe shearing
- High Throughput: Capable of 8–12 tons per hour, supporting continuous production
- Precision Cutting: Dual shear cylinders with a clamping cylinder guarantee uniform cut lengths across all scrap types
- Wide Material Compatibility: Handles round steel, square steel, I-beams, channel steel, pipes, and other irregular scrap shapes
How It Works
The QSW-800 applies high-pressure cutting through hydraulic shear cylinders while the clamping cylinder secures scrap materials. The PLC system automatically adjusts stroke and speed based on the desired cut length and material type, ensuring precise, uniform shearing. This minimizes manual handling, streamlines re-melting or transport, and maintains stable production under continuous operation.
Specifications
| Feature | Specification |
|---|---|
| Shear Cylinder Model | YG450/300-830 |
| Max Shear Force | 4000KN ×2 |
| Clamping Cylinder Model | YG280/200-870 |
| Max Clamping Force | 2100KN |
| Hydraulic Pressure | ≤25 Mpa |
| Feed Opening | 2000×1600 mm |
| Shear Speed | 2–3 cycles/min |
| Throughput | 8–12 tons per hour |
| Max Cutting Size | Round steel Φ150mm, Square steel 140×140mm, I-beam 320×132×15mm, Channel steel 200×200×15mm |
| Power Supply | 415V/3PH, 50Hz or customizable |
| Total Power | 150 KW |
| Operation | PLC automatic + Remote control, cut length adjustable on touchscreen |
How To Choose
To select the most suitable QSW hydraulic shear, please contact us directly. Our experts will recommend a model based on your scrap metal types and required cutting capacity. Models include 630-ton, 800-ton, and 1000-ton machines, with customizable shear blade lengths to match your operational needs.
What Problem It Solves
- Manual operation inefficiency: Automated PLC and remote control reduce operator intervention and error
- Inconsistent cuts: Dual shear cylinders and a clamping cylinder ensure uniform cut lengths
- Continuous production stability: Hydraulic system and power supply support long, uninterrupted operation
- Adaptation to mixed scrap types and facility layouts: Adjustable cut length and customizable power supply accommodate diverse industrial setups
FAQ
Q: How does the QSW-800 ensure safe operation?
A: The PLC-controlled system and remote operation keep operators away from moving parts, and the hydraulic system maintains stable pressure during cutting.
Q: Can the machine operate continuously for long shifts?
A: Yes. The QSW-800 is designed for long-term, continuous operation, supported by its hydraulic cylinders and 150 KW power system.
Q: How precise are the cuts for irregular scrap shapes?
A: With the clamping cylinder and adjustable cut length via touchscreen, the machine ensures uniform cut lengths for all scrap types, including pipes and structural steel.
Q: Can multiple operators control the machine safely?
A: Yes. The remote control system allows operators to manage shearing from a safe distance, improving operational safety and efficiency.
Q: Does it handle both light and heavy metals?
A: Absolutely. It can process ferrous and non-ferrous metals, both light and heavy, making it suitable for industrial recycling or steel mill applications.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.