QSW-800 Hydraulic Scrap Metal Box Shear with 8000kN Cutting Force, PLC Automatic Control, and 9-12 Tons/Hour Throughput
QSW-800 Hydraulic Scrap Metal Box Shear – Reliable & Durable Industrial Cutting
Product Overview
The QSW-800 hydraulic scrap metal box shear is a durable industrial machine designed for scrap recycling plants, steel mills, and heavy metal processing facilities. It features dual shear cylinders and a single clamping cylinder hydraulic system, along with PLC automatic control and remote operation. Operators can set precise cut lengths on the touchscreen, allowing consistent and repeatable shearing of light and heavy scrap metals, including various shapes and sizes. The QSW-800 improves workflow efficiency by producing uniform cuts suitable for re-melting, transport, and downstream applications.
Applications
- Cutting and sizing mixed scrap metals into uniform lengths for easier handling and re-melting
- Processing structural steel, pipes, and irregular scrap pieces for industrial recycling
- Handling both ferrous and non-ferrous metals, light and heavy
- Preparing scrap for downstream manufacturing or transport
Core Advantages
- High Reliability: Robust hydraulic system and 150 KW power supply support continuous operation with minimal downtime
- High Throughput: Capable of 8–12 tons per hour, ideal for industrial-scale operations
- Uniform Cut Length: Dual shear cylinders and clamping cylinder ensure consistent cuts for all scrap types
- Flexible Material Handling: Processes round steel, square steel, I-beams, channel steel, pipes, and various irregular scrap shapes
How It Works
The QSW-800 applies high-pressure shearing using hydraulic cylinders while the clamping cylinder stabilizes scrap material. The PLC system adjusts stroke and speed according to the desired cut length and material type. This ensures uniform cut lengths, reduces manual handling, and streamlines transport or re-melting operations. It is suitable for both light and heavy metals, ensuring consistent performance across diverse scrap types.
Specifications
| Feature | Specification |
|---|---|
| Shear Cylinder Model | YG450/300-830 |
| Max Shear Force | 4000KN ×2 |
| Clamping Cylinder Model | YG280/200-870 |
| Max Clamping Force | 2100KN |
| Hydraulic Pressure | ≤25 Mpa |
| Feed Opening | 2000×1600 mm |
| Shear Speed | 2–3 cycles/min |
| Throughput | 8–12 tons per hour |
| Max Cutting Size | Round steel Φ150mm, Square steel 140×140mm, I-beam 320×132×15mm, Channel steel 200×200×15mm |
| Power Supply | 415V/3PH, 50Hz or customizable |
| Total Power | 150 KW |
| Operation | PLC automatic + Remote control, cut length adjustable on touchscreen |
How To Choose
To select the most suitable QSW hydraulic shear, please contact us directly. Our specialists will recommend a model based on your scrap metal types and required production capacity. Available models include 630-ton, 800-ton, and 1000-ton machines, and shear blade lengths can be customized to meet specific operational needs.
What Problem It Solves
- Long-term reliability: Supports continuous operation with minimal downtime
- Inconsistent shearing: Ensures uniform cut lengths, reducing handling complexity and improving material flow
- Manual operation risk: PLC and remote control minimize operator error and improve safety
- Adaptation to different scrap types: Handles light, heavy, ferrous, and non-ferrous metals efficiently
FAQ
Q: How long can the QSW-800 operate continuously?
A: Designed for long-term, uninterrupted operation, the machine maintains stable performance with minimal downtime.
Q: Can it handle unusually large or irregular scrap shapes?
A: Yes. The shear cylinders and clamping cylinder ensure uniform cut lengths for pipes, structural steel, and other irregular scrap pieces.
Q: How customizable is the machine for specific production needs?
A: The QSW-800 is available in 630-ton, 800-ton, and 1000-ton models, and shear blade lengths can be customized to match your required throughput and scrap size.
Q: Does it handle both light and heavy metals?
A: Absolutely. It processes ferrous and non-ferrous metals, light and heavy, ensuring versatility for various industrial applications.
Q: What safety measures are included?
A: PLC control and remote operation reduce operator exposure to moving parts, and the hydraulic system maintains stable pressure for safe and reliable shearing.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.