Ultra Clean Filling Machines - for Yogurt, Milk, and fruit juices.

Description of Ultra-clean Filling Line:

The SUNRISE COMBI combines blow molding, filling and capping into a single integrated solution for water and still or pulpy beverages.
The SUNRISE COMBI incorporates the strongest features of modular blowing and filling technologies with the advantages of an integrated configuration for fast, safe filling of water or sensitive beverages in lightweight PET packaging.

By combining several equipment types and production phases into one system, your line's efficiency is improved for a lower TCO.

Main features of Ultra-clean Filling Line:
--- A single Human-Machine Interface
--- Single-report and single-recipe management, with archived traceability
--- Automated operation, with combined blowing and filling architecture
--- Standardized operating procedures for lubrication, cleaning, and audits
--- Aligned maintenance plans for the entire system

Advantages of Ultra-clean Filling Line:

1.Efficient and cost-effective. Sunrise Combi offers higher performance through fewer machines, improving production efficiency by up to 4% and reducing the total cost of operation by up to 12%.

--- Compact and ergonomic, with only one operator.

--- Optimized line layout with no empty bottle storage, handling, accumulation or rinsing.

--- Significant light-weighting opportunities through bottleneck handling and elimination of intermediary conveying.

2.Enhanced hygiene. By combining blowing, filling and capping within a single enclosure, the Combi optimizes hygiene and food safety.

--- Contact-free filling, with all parts in contact with a beverage made from stainless steel AISI 316L.
--- Automatic dummy bottles available, with insertion and removal available for automated CIP.
--- Optional reduced filler enclosure strengthens food safety and reduces the usage of chemical agents and water during external cleaning.

3.Sustainable production. The SUNRISE Combi offers great savings potential regarding raw materials, electricity, air consumption, and chemical usage.

--- 45% reduction in electricity consumption during blowing with infrared ceramic lamps.
--- Servomotors improve electrical efficiency.
--- Up to 35 % reduction in compressed air consumption with the option.

--- Smaller filler enclosure reduces footprint and chemical usage during external cleaning.

--- Integrated Cleaning System optimizes space, resulting in quicker cleaning, less CIP agent usage, and reduced resource consumption.