Adjustable Feeding Rail Online PCB Router with Automatic Unloading on Tray
Adjustable Feeding Rail Online PCB Router with Automatic Unloading on Tray
Online PCB Router Overview:
The inline PCB depaneling router is a fully automated, high-precision PCB separation solution designed for modern SMT production lines. Eliminating the need for custom jigs, this system uses a high-speed spindle and vision-guided routing to depanel PCBs with minimal mechanical stress. Integrated with tray destacking and stacking modules, it offers a complete inline solution for loading and unloading PCBs, ideal for high-mix, high-volume manufacturing environments.
Online PCB Router Featuers:
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No-Jig Required Design
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Eliminates the need for custom fixtures, reducing setup time and cost.
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Flexible clamping and vacuum table system adapts to various PCB shapes and sizes.
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High-Precision Routing System
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High-speed spindle (up to 60,000 RPM) ensures clean, burr-free cuts.
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Vision alignment system with fiducial recognition and auto-correction.
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Inline Conveyor System
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SMEMA-compatible design allows seamless integration into existing SMT lines.
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Automatic PCB loading/unloading with programmable conveyor width adjustment.
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Tray Destacker and Stacker
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Automatic tray handling system for batch PCB input and output.
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Supports multiple tray sizes and configurations for flexible production.
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Intelligent Control Software
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User-friendly touchscreen HMI with recipe management and real-time monitoring.
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Barcode/QR code scanning and MES/ERP integration optional.
Online PCB Router Specification:
| Model Number | SMTIR812 |
| Machine Size | 1060(L)x1356(W)x1570(H)mm |
| Machine Weight | Approx 1000kgs |
| Max PCB Size | 350x350mm (standard) |
| PCB Thickness | 0.4-6mm |
| Transmission Height | 900±50mm |
| Transmission Direction | Left -> Right |
| Transportation Speed | 1500mm/s |
| Feeding Mode | Section type transportation guide rail |
| Rail Width Adjustment | Automatic |
| Communication Signal | SMEMA |
| PCB Positioning | Upper and lower guide rail clamping |
| Picking System | 360 degree rotary clamp system+Vacuum Suction Nozzles |
| Cutting Spindle | SycoTec 60000rpm/min(standard) |
| Cooling Type | Self cooling |
| Automatic Tool Change | Yes |
| Break Knife Checking | Yes |
| Cutting Accuracy | ±0.01mm |
| Routing Bit | 0.8-3.0 Diameter, right rotation |
| Repeat Accuracy | ±0.02mm |
| Coordinate Moving Speed | 1000mm/s |
| Unloading Mode | ESD Belt |
| Waste Collection Way | Outlet track |
| Procedure Programming | Gerber Drawing Import/Editing Program by Visual |
| Air Supply | 5-8kgs/cm2 |
| Power Supply | AC380V, 50/60Hz, 3KW |
Online PCB Router Advantages:
No Fixture Cost
• Saves on fixture design and manufacturing costs, especially for high-mix production.
Stress-Free Depaneling
• Router-based cutting minimizes mechanical stress and prevents damage to components.
High Flexibility
• Quickly adaptable to new PCB models or production changes without downtime.
Compact & Fully Automated
• Minimizes labor and floor space while maximizing throughput.
Reduced Cycle Time
Online PCB Router Applications:
Consumer Electronics – Smartphones, tablets, wearables
Automotive Electronics – ECU boards, sensor modules
Medical Devices – High-reliability PCBs for diagnostic and monitoring tools
Industrial Control Boards – PLCs, power modules • LED Lighting Modules – Strip lights, panel modules
Communication Devices – Routers, transceivers, wireless modules
Online PCB Router Descrition Details:
Automatic PCB feeding rail, adjustable width according to different panel width.
Automatic individual PCBA unloading on tray after cutting, and tray stacker collects full trays. Waste PCBA frame is collected by the coveyor belt.
Ionic fan blows towards the track for better cleaning effect.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.